Serta, Inc.

Robert J Sabalaskey

Alvin R Klancnik

Robert E Malin

Edward F Lilly

An innerspring mattress having an edge support insert that overlaps the upper and lower border wires of the mattress. The edge support insert has a C-shaped cross-section or the cross-section may gradually thicken from interior corners of the &ldquo;C&rdquo; toward the center forming a putative E-shaped cross-section. The edge support may be a continuous unit that is installed around the entire perimeter of the innerspring mattress assembly. The simple cross-section allows efficient extrusion manufacturing and is efficiently installed around the innerspring mattress coil matrix.

Edge support on a mattress

A mattress is provided having an innerspring, at least one upholstery layer, which includes at least one foam layer, and quilt panel layers. The upholstery layer has an edged support layer, a steel wire grid laminated to the edged support layer, and a firm foam layer laminated to the steel wire grid. The steel wire grid serves to provide support and to reduce the sagging effect caused when adding additional foam layers. The firm foam layer provides support distributed even across the mattress and may be used alone or in combination with the steel wire grid.

Upholstery pad with steel reinforced support

A mattress including an innerspring, upholstery topper layers including at least one foam layer, and quilt panel layers. At least one upholstery foam layer includes a firming edge of foam about its perimeter. The firming edge of the upholstery foam layer functions to provide a firmer mattress edge without compromising the thickness of the mattress or requiring additional materials or labor operations during manufacturing.

Growing community of inventors

Carol Stream, IL, United States of America

Robert J Sabalaskey