Gm Global Technolgoy Operations, Inc.

Robert J Genslak

Edward Stuteville

Christopher E Whitney

Wenbo Wang

Wesley W Wald

Igor Anilovich

John F Van Gilder

Ning Jin

Kevin C Wong

Jyh-shin Chen

Gary Robert Cygan, Jr

Jeffry A Helmick

Robert E Heger

Richard B Jess

Robert Charles Simon, Jr

Stephen Paul Levijoki

Lan Wang

Kurt D McLain

John W Siekkinen

J Michael Gwidt

Wajdi B Hamama

Jeffrey M Hutmacher

Scott R Jeffrey

John L Lahti

David N Belton

Ian J Macewen

Cheryl A Williams

Jinchun Peng

Justin Adams

Jonathan Packard

James A Goodall

Matthew Squire

William Western

Thomas J Large

Christopher A Gillanders

Alan Root Lockwood

Vidyapriya Srinivasan

Chris R Thelen

Jerry J Sheahan

Mather El-Jaroudi

A catalyst control system includes a stop and start module that, during a period that the vehicle is ON between (i) a first time when the vehicle is turned ON and (i) a second time when the vehicle is next turned OFF, selectively shuts down and starts a spark ignition engine of the vehicle. A catalyst light off (CLO) control module initiates a first CLO event for a first engine startup during the period and, when a temperature of a catalyst that receives exhaust output by the engine is less than a predetermined temperature, selectively initiates a second CLO event for a second engine startup during the period. A fuel control module richens fueling of the engine during the first and second CLO events of the period. A spark control module retards spark timing of the engine during the first and second CLO events of the period.

Systems and methods for multiple catalyst light off events during drive cycle

A system according to the principles of the present disclosure includes a storage capability module and at least one of an engine speed control module and a spark control module. The storage capability module determines a capability of a catalytic converter to store oxygen. The engine speed control module controls a speed of an engine based on the oxygen storage capability of the catalytic converter. The spark control module controls a spark timing of the engine based on the oxygen storage capability of the catalytic converter.

System and method for controlling an engine based on an oxygen storage capability of a catalytic converter

A system according to the principles of the present disclosure includes a first model predictive control (MPC) module and an engine actuator module. The first MPC module generates predicted parameters based on a model of an engine and a set of possible target values and generates a cost for the set of possible target values based on the predicted parameters and a desired exhaust enthalpy. The first MPC module also selects the set of possible target values from multiple sets of possible target values based on the cost. The engine actuator module adjusts an actuator of the engine based on at least one of the target values.

System and method for increasing the temperature of a catalyst when an engine is started using model predictive control

A system for a vehicle includes an oxygen storage capacity (OSC) determination module, a delay determination module, a correction module, and a fault detection module. The OSC determination module determines an OSC period of a catalyst of an exhaust system based on first and second amounts of oxygen measured using first and second oxygen sensors located upstream and downstream of the catalyst, respectively. The delay determination module determines a delay period of the second oxygen sensor. The correction module sets a corrected OSC period for the catalyst based on a difference between the OSC period and the delay period. The fault detection module selectively indicates that a fault is present in the catalyst based on the corrected OSC period.

Catalyst oxygen storage capacity adjustment systems and methods

A system includes a catalyst light-off module that selectively generates a first signal based on an engine coolant temperature and an estimated exhaust enthalpy, a setpoint module that selectively initiates a catalyst light-off period in response to receiving the first signal and that generates a desired exhaust enthalpy, and a first model predictive control (MPC) module that generates predicted parameters based on a model of an engine and a set of possible target values, generates a cost for the set of possible target values based on the predicted parameters and the desired exhaust enthalpy, and selects the set of possible target values from multiple sets of possible target values based on the cost. The system also includes an engine actuator module that adjusts an actuator of the engine based on at least one of the target values.

Catalyst light off transitions in a gasoline engine using model predictive control

A torque requesting module generates a first torque request for a spark ignition engine based on driver input. A torque conversion module converts the first torque request into a second torque request. A setpoint module generates setpoints for the spark ignition engine based on the second torque request. A model predictive control (MPC) module: identifies sets of possible target values based on the setpoints; generates predicted parameters based on a model of the spark ignition engine and the sets of possible target values, respectively; selects one of the sets of possible target values based on the predicted parameters; and sets target values based on the possible target values of the selected one of the sets. A first constraint module selectively sets a predetermined range for first one of the target values. The MPC module limits the first one of the target values to within the predetermined range.

Airflow control systems and methods using model predictive control

A fuel control module transitions engine fueling from rich to lean. A catalyst fault detection module diagnoses whether a fault is present in an exhaust catalyst based on a response of an oxygen sensor to the transition. A prediction module generates a prediction based on a model and a set of possible target values. A cost module determines a cost for the set of possible target values based on comparisons of the prediction with minimum and maximums. Before the transition, a constraint module selectively adjusts at least one of the minimum and maximums for the fault diagnosis. Based on the cost, a selection module selects the set of possible target values from a group of sets of possible target values and sets target values based on the selected set of possible target values. An actuator module controls an engine actuator based on a first one of the target values.

Diagnostic systems and methods using model predictive control

A torque requesting module generates a first torque request for a spark ignition engine based on driver input. A torque conversion module converts the first torque request into a second torque request. A setpoint control module generates setpoints for the spark ignition engine based on the second torque request. A vacuum requesting module requests an amount of vacuum within an intake manifold of the engine. The setpoint module selectively adjusts at least one of the setpoints based on the amount of vacuum requested. A model predictive control (MPC) module: identifies sets of possible target values based on the setpoints; generates predicted parameters based on a model of the spark ignition engine and the sets of possible target values, respectively; selects one of the sets of possible target values based on the predicted parameters; and sets target values based on the possible target values of the selected one of the sets.

For an upshift of a transmission, a model predictive control (MPC) module sets target intake and exhaust valve timings for changes in a torque request that occur during the upshift. A phaser actuator module controls intake valve phasing of an engine based on the target intake valve timing and controls exhaust valve phasing based on the target exhaust valve timing.

Engine control systems and methods for transmission upshifts

A system for a vehicle includes a steady-state (SS) temperature module and a mass temperature module. The SS temperature module generates a SS temperature of a downstream-most catalyst of an exhaust system at a predetermined location between upstream and downstream faces of the downstream-most catalyst. The predetermined location is a predetermined distance upstream from the downstream face. The mass temperature module generates an instantaneous temperature of the downstream-most catalyst at the predetermined location as a function of the SS temperature.

Temperature estimation systems and methods

A diagnostic system for an engine includes a stage transition module and a control module. The stage transition module generates a command signal based on a fuel control signal. The command signal commands a fuel system of the engine to intrusively transition between rich and lean states during a diagnostic test that includes first, second, and third stages. The first, second, and third stages are defined based on transitions between the rich and lean states. The control module during the second and third stages detects: an error with a first oxygen sensor based on a comparison between the command signal and a first oxygen signal from the first oxygen sensor; an error with a second oxygen sensor based on a second oxygen signal from the second oxygen sensor; and an error with a catalytic converter based on the first and second oxygen signals and a manifold absolute pressure signal.

Systems and methods for diagnosing oxygen sensors and catalytic converters of exhaust systems

A diagnostic system for an exhaust system of an engine includes a fuel control module and a diagnostic module. The fuel control module, in response to a request for a fuel inhibiting event, operates the engine in a first rich condition for a first period until a catalytic converter of the exhaust system is in a predetermined first rich state and subsequently operates the engine in a lean condition for a second period contiguous with the first period. The diagnostic module determines a catalyst efficiency of the catalytic converter based on an output of an oxygen sensor located downstream of said catalytic converter during the second period, and selectively adjusts a diagnostic status of the catalytic converter based on a comparison of the catalyst efficiency and a predetermined catalyst efficiency. The fuel inhibiting event may be a deceleration fuel-cutoff event. A related diagnostic method is also provided.

System and method for monitoring catalyst efficiency and post-catalyst oxygen sensor performance

A control system for an engine having a catalytic converter includes an energy calculation module that calculates a calculated mass air flow (MAF) of intake air of the engine based on a requested torque and a requested spark timing that correspond to a desired thermal energy of exhaust of the engine, and that determines an expected thermal energy of the exhaust based on the calculated MAF, and an energy residual module that determines a thermal energy residual of the exhaust based on the expected thermal energy and an estimated thermal energy of the exhaust, wherein the estimated thermal energy is based on a measured MAF of the intake air. The control system includes an energy evaluation module that determines a diagnostic result that indicates whether the catalytic converter is operating within a target temperature range based on the thermal energy residual. Related control methods are also provided.

Torque model-based cold start diagnostic systems and methods

A reserve torque system comprises a first module and a reserve torque module. The first module generates a first signal a predetermined period before an equivalence ratio (EQR) of an air/fuel mixture supplied to an engine is transitioned from a non-lean EQR to a lean EQR. The reserve torque module creates a reserve torque between when the first signal is generated and when the EQR is transitioned to the lean EQR.

Reserve torque for lean equivalence ratio requests

An engine control module includes a spark control module, an engine speed module, a residual determination module, and a metric determination module. The spark control module actuates spark plugs based on a commanded spark timing. The engine speed module determines a desired engine speed based on an engine temperature and a period of time an engine is in operation after a cold start. The residual determination module determines a desired spark timing based on the desired engine speed, and determines a residual spark timing based on a difference between the commanded spark timing and the desired spark timing. The metric determination module detects a spark timing fault based on the residual spark timing and a predetermined spark timing range.

Growing community of inventors

Macomb, MI, United States of America

Robert J Genslak