Eastman-kodak Company

Robert J Deprez

Kenneth J Ruschak

James M Breitfeller

Douglas S Finnicum

Solomon T Korokeyi

Kurt S Hardenbrook

A catch pan apparatus for starting and stopping coating is disclosed for coating a downwardly moving receiving surface by curtain coating. The catch pan device includes an intercepting pan that intercepts the curtain when coating is stopped and a substantially horizontal intercepting surface that intercepts the curtain only when the catch pan moves to start or stop coating. The intercepting pan and horizontal intercepting surface intersect to create a volume that retains in the catch pan excess liquids that would otherwise spill onto the coating receiving surface as the catch pan is retracted to a non-intercepting position. The catch pan is controllably retracted at high speed through the curtain using linear servomotors such that the releasing edge of the horizontal intercepting surface passes close to the coating receiving surface at the point of curtain release. Flushed edge guides maintaining curtain width are positioned outside the lateral edges of the catch pan. The lateral edges of the intercepting pan have side walls that intercept edge portions of the curtain. The side walls project outward and upward and terminate with horizontal severing edges spaced closely to the edge guides. Edge portions of the curtain are thereby directed partly onto the intercepting pan and partly onto the edge guides for evacuation by the edge guide suction removal means.

Curtain coating startup apparatus

A web material, which is able to avoid air entrainment, comprises a surface for applying at least one layer of coating material. The web material has at least one splicing tape for connecting a preceding web and a succeeding web with respect to a transport direction of the web material. The splicing tape defines a trailing edge on the surface of the succeeding web. After the trailing edge of the splicing tape a thin layer with limited width and a rough surface is formed. Additionally, there is a method for continuous coating a web material having at least one spliced joint. The method comprises the steps of: applying a splicing tape on one surface of a preceding web and succeeding web, with respect to a transport direction of the web material, and thereby connecting said preceding web and said succeeding web; providing an additional layer with limited width and thereby defining a rough surface on the surface of the succeeding web immediately after the splicing tape; and applying at least one layer of continuous coating to the surface of the web material.

Web material having spliced joints and a method for coating a web material having spliced joints

A method and apparatus for preventing vortical air flow behind a free-falling curtain in a curtain coating apparatus. There is a critical region within the coating apparatus defined in part by a coating hopper, the free-falling curtain delivered from the coating hopper, a portion of the moving substrate supported on a roller to which the free-falling curtain is delivered, and an air shield located between the roller and the coating hopper. A first intake slot proximate to the moving substrate shield is used to remove boundary-layer air entrained on the moving substrate. A second intake slot positioned within the critical region is used to remove boundary-layer air entrained on the free-falling curtain. Each of the two intake slots is connected to vacuum source. One or two vacuum sources may be used.

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Avon, NY, United States of America

Robert J Deprez