United States Steel Corporation

Robert H Kachik

Arthur J Pignocco

Samuel J Manganello

Paul E Hamill, Jr

Waldo Rall

Chester E Bieniosek

Richard C Adams

An aluminothermic reduction reaction mixture consisting essentially of an admixture of manganese dioxide (MnO.sub.2) and metallic aluminum (Al) with alumina (Al.sub.2 O.sub.3) added thereto. The reaction does not yield a metallic phase, but produces a single phase comprising a galaxite containing slag.

Aluminothermic reduction reaction mixture

A simple method of producing a rim-stabilized steel ingot without requiring the use of special equipment wherein a rimming-type steel is teemed into an ingot mold and thereafter allowed to rim for a suitable period of time, and then adding a particulate mixture of aluminum and an exothermic material to the top of the molten metal so that the exothermic mixture will ignite, melting and superheating the aluminum content which is driven into the molten steel at the ingot core.

Method of making a rim-stabilized steel ingot

A method of producing a refractory lining in a cylinder or tube by initiating an exothermic reduction reaction, such as an aluminothermic reduction reaction, within the cylinder and causing the reaction products to coat the interior of the tube substantially uniformly. The product of the method, a ceramic-or refractory-lined cylinder, is also disclosed.

Method of producing a refractory lining in a cylinder or tube and

A refractory lined, abrasion resistant tuyere for a metallurgical furnace is produced by causing an aluminothermic reduction reaction within a cylindrical metal shell, such that the metallic reaction product forms a layer within the cylinder and the slag reaction product forms a second layer overlying the first layer thereby providing an abrasion resistant refractory lining.

Refractory lining tuyere for metallurgical furnace

A method of forming a high-temperature abrasion-resistant hard facing or coating on a ferrous metal substrate by employing an aluminothermic reduction reaction. The resultant article has a hard facing layer containing from 2 to 8 percent boron. Hard faced composite articles made by the invented method, such as sintering machine crash decks, coke pusher ram shoes and grizzly bars are also disclosed.

Method of forming a high-temperature abrasion-resistant coating on a

A refractory lined cylinder or tube is produced by causing an aluminothermic reduction reaction therein, such that the metallic reaction product forms a layer within the cylinder and the slag reaction product forms a second layer overlying the first layer thereby presenting an abrasion-resistant refractory lining.

Refractory lined cylindrical article

A method of repairing erosion cavities in large steel articles, such as slag and cinder pots by employing a plurality of successive aluminothermic reduction reaction charges without using containment perimeters and without preheating the article. The resultant repaired article has a metallurgically bonded plug in the eroded surface.

Method of repairing slag and cinder pots and other heavy steel articles

Method of producing a refractory lining in a cylinder or tube

A method of cladding copper or copper alloys to a steel substrate by an aluminothermic reduction reaction utilizing an exothermic reaction material which is principally a mixture of calcium-silicon alloy, aluminum, cupric oxide and a metal.

Method for cladding copper and copper alloys to steel substrates

A method of repairing large castings, such as ingot molds and mold stools, by employing an aluminothermic reduction reaction without using containment perimeters and without preheating the casting. The resultant repaired article has a metallurgically bonded plug in the hole or eroded surface with a thick abrasion-resistant slag covering over the deposited metal.

Method of restoring ingot mold stools and closed-bottom ingot mold

Hot rolled steel is pickled with chlorine gas at temperatures between about 1250.degree.to 2500.degree.F.

Dry pickling method

High-temperature abrasion-resistant coating on a ferrous metal substrate

A method of repairing large castings, such as ingot molds and mold stools, by employing an aluminothermic reduction reaction. The resultant repaired article has a metallurgically bonded plug in the crack, hole, break, or eroded surface. An alternative repair method of big-end-up ingot molds is disclosed which comprises forming a ceramic lining on the bottom of the mold.

Growing community of inventors

Washington Township, PA, United States of America

Robert H Kachik