R.j. Reynolds Tobacco Company

Robert Eugene Grubbs

Lucas J Conrad

James Edward Lovette

Richard G Haberkern

Jackie L White

Thomas A Perfetti

Mark L Raker

Hoyt Sturdivant Beard

Wayne David Detwiler

Michael E Edwards

John Edward Crook

James D Frederickson

A process and apparatus for tobacco expansion is employed for expanding tobacco at rapid throughput rates. The apparatus includes a spool and shell assembly wherein the spool is moveable within the shell between loading, impregnating, and unloading positions. In the impregnating position, sealing assemblies seal the radial clearance between shell and the end members of the spool to provide a pressure vessel for tobacco impregnation. The sealing assemblies includes at least one elastically deformable sealing ring associated with the circumferential exterior of the end member. A pressure applying member is operatively associated with an axial end of each of the sealing members to releasably impart axial pressure onto the axial end of the sealing member when the spool is in the treating position to cause radial expansion of the deformable sealing ring and thereby accomplish sealing of the spool within the shell.

Spool and shell with pressurizing fluid activated seal

A process and apparatus for tobacco expansion is employed for expanding tobacco at rapid throughput rates. The apparatus includes a spool and shell assembly wherein the spool is moveable into and out of the shell between loading, impregnating, and unloading positions. In the impregnating position, sealing assemblies seal the radial clearance between the spool and shell to provide a pressure vessel for tobacco impregnation. The sealing assemblies include at least one elastically deformable sealing ring and an annularly shaped axial pressure applying member to releasably impart axial pressure to the sealing ring. The axial pressure applying member receives fluid pressure from a hydraulic fluid and preferably receives additional fluid pressure from the expansion agent used to expand the tobacco.

Component spool and shell pressure vessel with hydraulic fluid actuated

The invention is directed to a process for increasing the filling capacity of tobacco under moderate conditions of temperature and pressure. Tobacco is impregnanted with a low boiling impregnant and thereafter subjected to a pre-expansion treatment. The pre-expansion treatment includes a pre-expansion temperature which is above the atmospheric boiling point of the impregnant and which is at least ten degrees below the critical temperature of the impregnant; and a pressure which is at least five atmospheres above the boiling point pressure of the impregnant at the pre-expansion temperature. Under these conditions, the impregnant is maintained primarily in the liquid phase throughout the pre-expansion treatment. Following the pre-expansion treatment, the pressure of the treated tobacco is rapidly reduced to a pressure below the boiling point pressure of the impregnant to thereby effect tobacco expansion without the need for a separate heating step.

Process for expanding tobacco under moderate conditions

Cigarette rods and filter rods are provided by manufacturing rods from tobacco cut filler and a circumscribing paper wrap, and then subjecting the rods to conditions such that the cut filler undergoes volume expansion while within the paper wrap. For example, the tobacco rods can be exposed to propane under supercritical conditions within a pressure chamber followed by a venting of the gaseous fluid to expand the tobacco cut filler. The resulting rods are very firm, have good integrity, and frequently do not undergo any noticeable visible change. The resulting rods which contain the volume expanded tobacco can be used as smokable rods for cigarettes or as cigarette filters.

Process for the manufacture tobacco rods containing expanded tobacco

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Winston-Salem, NC, United States of America

Robert Eugene Grubbs