Volvo Car Corporation

V2 Plug-in Hybrid Vehicle Partnership Handelsbolag

Robert Eriksson

Jonas Sjögren

Jonas Forssell

Nikitas Sidiropoulos

Narendar Rao Gannamaneni

Anders Lasson

Markus Ekström

Petter Almhagen

Tobias Stalfors

Andreas Eriksson

Patrik Larsson

Axel Vänerhav

Jonas Björkholtz

Torbjorn Larsson

Jan Muller

Peter Bengtsson

Hans Göran Milding

Yafan Zhang

Anders Belfrage

Jonas Sjogren

Klas Niste

A charging system for charging an electric vehicle battery, including a charging inlet connected to an external direct current (DC) charging station providing a predefined charging inlet voltage, a battery having a nominal voltage of 400V or 800V connected to the charging inlet, the battery including two 400V-battery units, and a voltage outlet, the voltage outlet supplying an output voltage to an auxiliary component connected to the voltage outlet having a nominal voltage corresponding to the nominal voltage of the battery, a DC/DC converter converting the charging inlet voltage into the nominal voltage of the auxiliary component, and at least three circuit breakers being arranged to connect the two 400V-battery units to form a charging circuit having a nominal charging voltage corresponding to the supplied charging inlet voltage and/or to selectively integrate the DC/DC converter into the charging circuit to provide the auxiliary component with the nominal voltage during charging.

Charging system and method for charging a battery of an electric vehicle

Devices, systems, methods, computer-implemented methods, and/or computer program products to facilitate an intelligent battery cell with integrated monitoring and switches are provided. According to an embodiment, a device can comprise active battery cell material. The device can further comprise an internal circuit coupled to the active battery cell material and comprising: one or more switches coupled to battery cell poles of the device; and a processor that operates the one or more switches to provide a defined value of electric potential at the battery cell poles.

Configuration of an intelligent battery cell in an operation mode based on parameter data

A battery control assembly for a battery system. The battery control assembly includes a plurality of cell-level control units, each including a cell-level switching unit being operable as a cell-level inverter. The plurality of cell-level control units are arranged in three control unit strings and the cell-level control units of each control unit string are electrically connected in series. First ends of each control unit string are electrically connected to a corresponding AC charging terminal. Second ends of the control unit strings are electrically connected in series via a first end switch and a second end switch. Moreover, at least one of the control unit strings includes an inner connection terminal. Furthermore, an electric drivetrain for an electric vehicle having such a battery control assembly is presented.

Battery control assembly for a battery system and electric drivetrain for an electric vehicle

Active balancing at standstill facilitating direct current supply

Integrated alternating current and direct current supply in a battery device

Intelligent battery cell with integrated monitoring and switches

A propulsion system for an electric vehicle comprising a high voltage battery unit having a first high voltage battery connected in series with a second high voltage battery, which may also be referred to as a first and second battery bank, and one or more power inverters arranged to connect the battery banks to one or more electric machines. The one or more power inverters and the one or more electric machines are configured to form a first and a second three-phase system. The described architecture incorporating dual battery banks, and dual and/or multiphase inverters and electric machines can provide enhanced redundancy and limp home functionality in cases where a fault or error occurs in the inverter and/or in the electric machine so that a faulty three-phase system can be operated in a safe-state mode.

System and method for fault handling in a propulsion system for an electric vehicle

A high voltage electrical system for a vehicle, the system comprising: a high voltage battery unit having a first high voltage battery connected in series with a second high voltage battery such that a nominal operating voltage of the battery unit is the sum of a voltage of the first high voltage battery and a voltage of the second high voltage battery; a bi-directional high voltage DC/DC-converter connected in parallel with the first high voltage battery and with the second high voltage battery, the DC/DC-converter being arranged to receive a charging voltage from a high voltage inlet or from a propulsion converter connected to an electrical machine; wherein the DC/DC converter is configured to control charging of the first and second high voltage battery to balance a state of charge of the first and second high voltage battery.

High voltage electrical system for a vehicle and method of controlling the system

A propulsion system for an electric vehicle, the system comprising a high voltage battery unit having a first high voltage battery connected in series with a second high voltage battery such that a nominal operating voltage of the high voltage battery unit is the sum of a voltage of the first high voltage battery and a voltage of the second high voltage battery; at least one power inverter arranged to connect the high voltage battery unit and the first high voltage battery to at least one electrical machine; wherein the power inverter is configured to distribute energy generated by the at least one electrical machine to the first and second high voltage battery to balance a state of charge of the first and second high voltage battery.

System and method for balancing state of charge in a propulsion system for an electric vehicle

A propulsion system for an electric vehicle comprising a high voltage battery unit having a first high voltage battery connected in series with a second high voltage battery and one or more power inverters arranged to connect the battery banks to one or more electric machines. The one or more power inverters and the one or more electric machines are configured to form a first and a second three-phase system, and the system and method relates to fault handling if a fault is detected in one of the first and second three-phase system. The architecture incorporating dual battery banks, and dual and/or multiphase inverters and electric machines can provide enhanced redundancy and limp home functionality in cases where a fault or error occurs in the inverter and/or in the electric machine so that a faulty three-phase system can be operated in a safe pulse-off mode.

Method for providing advice to an occupant of an electrical vehicle comprising at least one electrical energy storage, comprising the following steps: estimate an energy usage for a planned traveling path between a first (A) and a second (B) location, determine if there is a need to recharge, and when there is: identify at least one point of interest (POI) which can be reached by a current amount of electrical energy, wherein the at least one point of interest (POI) comprises at least one recharging station, provide an advice to stop at the at least one point of interest (POI) for recharging, and further provide an instruction to recharge to a first state of charge level (SOC), wherein the first state of charge level (SOC) is such that the second location (B) or at least one other point of interest can be reached with a state of charge safety margin.

Method and system for providing an advice to an occupant of an electrical vehicle

A voltage supply unit for a vehicle is described, the voltage supply unit having a first output adapted to supply a first voltage to a first load and a second output adapted to supply a second voltage to a second load. The second voltage is obtained by a DC/DC converter powered by the first voltage, where the low voltage side of the DC/DC converter is connected to the second output and the high voltage side of the DC/DC converter is connected to the first output. Two different voltages can thereby be supplied by the use of one battery.

Dual voltage unit for a vehicle

A plug-in hybrid electric vehicle includes an internal combustion engine driving a pair of wheels on a first axle and a transmission drivingly connecting the internal combustion engine and the wheels on a first axle. An integrated starter-generator is mounted on the internal combustion engine crankshaft between said internal combustion engine and the transmission. The vehicle further includes an electric motor driving a pair of wheels on a first axle and a main battery pack connected to a further electric motor arranged to supply electric power for driving the wheels on a second axle. The electric drive means can comprise one electric motor driving the second axle via a differential, two electric motors each driving one half of the second axle or two electric wheel motors for the respective wheels on the second axle. An additional battery is connected to the integrated starter-generator for starting the engine.

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Hälta, Sweden

Robert Eriksson