Trw Limited

Robert E Kennedy

Hans G Mesch

Werner Luft

Saul Bashin

Franklin G Kelly

A solar array having solar cells mounted on a substrate and electrically joined by rear connector elements on the substrate and front connector elements secured between the cells to the substrate is fabricated by placing the array components in assembled relation and utilizing induction heating to heat to their fusion temperatures a thermoplastic adhesive layer on the substrate and contacting fusible cladding on the solar cells and the connector elements while retaining the components in firm contact to effect adhesive bonding of the solar cells and front connector elements to the substrate and metallic bonding of the solar cells and connector elements to one another.

Method of fabricating a solar array

A solar electric power generating panel (solar panel) includes one or more universal electrical junction elements of approximately the same size and shape as conventional solar cells mounted along with the cells on a solar array substrate at any selected cell position or positions of the cell array. Each junction element has terminals which may be electrically connected to interconnects of the solar cells and electrical conductors such as lead wires of the cell array in such a way as to condition the element to serve as a series string termination with or without blocking diodes, an electrical voltage tap with or without blocking diodes, or a mounting for cell shunting diodes. Automatic assembly tooling may be utilized to assemble and electrically connect the solar cells, conductors, and junction elements into a completed solar array.

Growing community of inventors

Torrance, CA, United States of America

Robert E Kennedy