Wellman Inc.

Robert E Hoffman

Fred L Travelute

Frederick Lee Travelute, Iii

Mendel Lyde Poston, Jr

A method of producing self-texturing filaments that exhibit a desirable tendency to coil rather than to bend sharply or zig zag. The method includes directing a quenching fluid at extruded hollow filaments of a liquid polymer predominantly from one side of the hollow filaments to thereby produce hollow filaments with different orientations on each side. Thereafter the temperature of the hollow filaments is raised to a temperature sufficient for the filaments to relax, but less than the temperature at which the filaments would shrink. When the relaxed filaments are cut into staple lengths, they tend to assume a form that provides a favorable degree of mechanical entanglement that is useful in forming resilient solid structures.

Resilient molded preform made from staple fibers of self-texturing

A process for producing industrial denier filaments of a thermoplastic polymer at higher rates of production than those using liquid quenching media is disclosed. Liquid polymer is extruded in the form of hollow filaments at a throughput and rate of take up that produces individual filaments of greater than about 30 denier. A flow of gas is then directed at the liquid filaments at a flow rate and temperature that are sufficient to quench and solidify the individual filaments in the absence of any other quenching fluid. The filaments formed by the disclosed process have larger diameters than solid filaments of the same denier.

Large denier polyester and nylon filaments

Method for increased productivity of industrial fiber

Method of forming staple fibers from self-texturing filaments

A method is disclosed of producing self-texturing filaments that exhibit a desirable tendency to coil rather than to bend sharply or zig zag. The method comprises directing a quenching fluid at extruded hollow filaments of a liquid polymer predominantly from one side of the hollow filaments to thereby produce hollow filaments with different orientations on each side. Thereafter the temperature of the hollow filaments is raised to a temperature sufficient for the filaments to relax, but less than the temperature at which the filaments would shrink.

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Catawba, SC, United States of America

Robert E Hoffman