Alcoa Inc.

Alcoa USA Corp.

Alcon, Inc.

Arconic Corporation

Kaiser Aluminum Warrick, LLC

Robert E Dick

Anthony J Fedusa

Gary L Myers

Eileen M Kenzevich

Darl G Boysel

David J McNeish

Cynthia Eggers

David J Mcneish

John W Cobes

Rabindra K Bhattacharyya

Thomas N Rouns

Joseph M Fridy

Glenn W Jarvis

Harry R Zonker

Hasso Weiland

Brock Watters

Christopher R Miller

Jean F Capps

Gary L Hunker

John M Krish

John S Ward

David M Ference

Gregory Catrambone

Samuel Combs

Greg Mrozinski

Guy P Wilson

Neesha A Ghadiali

A shaped metal container comprising less metal than prior art shaped metal containers while still able to handle sufficient axial load and undergo shaping processes, including necking, without wrinkling, buckling, collapsing or other physical defect is disclosed. Processes for shaping a metal container having a sidewall of variable thickness, wherein a portion of the sidewall having a variable thickness is shaped using a die or dies are also disclosed.

Shaped metal container and method for making same

The present disclosure relates to energy storage devices having: a sealed container configured to house a plurality of energy storage devices and enable electrical communication via terminals of the sealed container and a vent located on a periphery of the sealed container. The vent generally comprises a vent panel; a countersink located adjacent the vent panel; at least one score located in the countersink; a buckling initiator at least partially located on the countersink, where the buckling initiator is configured to intersect with the at least one score; and a hinge portion attached to the vent panel, where the hinge portion is positioned opposite the buckling initiator.

Energy storage device and related methods

A shaped metal container having less metal than prior art shaped metal containers while still able to handle sufficient axial load and undergo shaping processes, including necking, without wrinkling, buckling, collapsing or other physical defect is disclosed. Processes for shaping a metal container having a sidewall of variable thickness, wherein a portion of the sidewall having a variable thickness is shaped using a die or dies are also disclosed.

A method of forming a metal container comprises: curling outward a top edge of the metal container to form a curl and expanding a diameter of a first section of the metal container to form a first expanded section; wherein at least part of the first expanded section is below the curl. In some embodiments, the steps of curling outward a top edge of the metal container to form a curl and expanding a diameter of a first section of the metal container to form a first expanded section are performed in a single stroke of a single die. In some embodiments, the step of expanding a diameter of a first section of the metal container to form an expanded section is performed after the step of curling outward a top edge of the metal container to form a curl.

Method for expanding the diameter of a metal container

A knockout has a support surface and the support surface has: (i) a first knockout outer diameter capable of supporting the first inner diameter of a container side wall when the knockout is inserted into an opening of the metal container and when the metal container is being necked with a necking die; and (ii) a second knockout outer diameter capable of supporting the second inner diameter of the container side wall when the knockout is inserted into the opening of the metal container and when the metal container is being necked with the necking die, and wherein the first knockout outer diameter is larger than the second knockout outer diameter.

Knockout for use while necking a metal container, die system for necking a metal container and method of necking a metal container

The present invention provides an expansion die for manufacturing containers including a work surface including a progressively expanding portion and a land portion; and an undercut portion positioned following the land portion of the work surface. The present invention further provides a process for manufacturing shaped containers including providing a container stock having a first diameter; expanding at least a portion of the container stock to a second diameter with at least one expansion die; and forming an end of the container stock to accept a container lid.

Expanding die and method of shaping containers

The present invention provides a necking system including a plurality of necking dies each necking dies having an at least partially non-polished necking surface and a non-polished relief following the necking surface. The present invention further provides a method of necking a metal container including providing a metal blank; shaping the blank into a bottle stock; and necking the metal bottle stock, wherein necking includes at least one necking die having an at least partially non-polished necking surface.

Manufacturing process to produce a necked container

A double-walled container and method of manufacturing are disclosed. A first container having a smaller diameter than a second container is inserted into the second container. A portion of the first container is expanded and/or a portion of the second container may be narrowed so that first and second container is interlocked and form a double-walled container. The first and/or second containers may have ribs. An air gap between the first and second containers provides thermal insulation to contents of the double-walled container.

Double-walled container and method of manufacture

Shaped can

A method for manufacturing containers including providing a container having a first diameter; expanding the diameter of the container to a second diameter with at least one expansion die is disclosed. Expansion dies can be used to expand the diameter of a container. Multiple expansion dies can be used to gradually expand the diameter of the container without significantly damaging the container. The container can then be formed to accept a closure.

Method of manufacturing containers

Growing community of inventors

Cheswick, PA, United States of America

Robert E Dick