Dow Corning Corporation

Robert D Steinmeyer

Ollie W Marko

Roland L Halm

Gary N Bokerman

Kirk M Chadwick

Stefan F Rentsch

Richard G Johnson

Ajay K Dhaul

Harry I Husby

The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with chlorine at a temperature within a range of about 250.degree. C. to 1000.degree. C. Improved yield of monosilanes can be obtained in the process by the use of a catalyst selected from a group consisting of alumina, silica. activated carbon, AlCl.sub.3, and AlCl.sub.3 supported on a support selected from a group consisting of alumina, silica, and carbon.

Conversion of direct process high-boiling component to chlorosilane

A sample delivery apparatus which can by used to repetitively deliver a sample to a process or an analyzer, either automatically or on demand. The sample delivery apparatus can be sealed under an inert atmosphere, thus minimizing the possibility of changes in the sample due to, for example, evaporation, hydrolysis, or oxidation. The design of the apparatus is such that only the volume of the actual sample delivered is consumed. Therefore, a large number of samples can be delivered with minimum consumption of the sample material. The sample delivery apparatus can be used to deliver both liquid and gaseous fluids. The present sample delivery apparatus is especially useful as an automated method for delivering a sample to calibrate on-line analyzers used to monitor chemical processes.

Apparatus for delivering a calibration standard

The present invention is a method for reducing the ionic chloride content of hydroxyl-terminated siloxanes. The method involves contacting the hydroxyl-terminated siloxanes with a molecular sieve effective in removing residual water from the siloxanes. Since ionic chloride strongly partitions into the water phase, ionic chloride is removed along with the water phase. In a preferred embodiment of the present method as aprotic solvent is employed to facilitate water removal from the hydroxyl-terminated siloxanes.

Method for removal for ionic chloride from hydroxyl-terminated siloxanes

The described invention is a process for reducing residual organic chlorides in a crude phenylchlorosilane mixture. The process involves contacting the organic chloride with a Lewis acid forming material, in the presence of a phenyl source. The phenyl source can be the phenylchlorosilanes and other sources of phenyl present in the crude phenylchlorosilane mixture. The organic portion of the organic chloride forms a hydrocarbon adduct with the phenyl source. If desired, the hydrocarbon adduct can be easily separated from the phenylchlorosilanes.

Removal of organic chloride from phenylchlorosilanes

A process for reducing the chlorocarbon content of alkylsilanes is described. The process comprises (A) contacting crude alkylsilanes, containing as a minor portion chlorocarbons, and a hydrogen-containing silane with a catalyst; wherein the catalyst is a sufficient amount of an effective Lewis acid forming material; (B) facilitating the reaction of the chlorocarbons with the hydrogen-containing silane in contact with the catalyst to convert the chlorocarbons to a linear or branched alkanes; (C) separating catalyst from the alkylsilanes and alkanes; and (D) recovering alkylsilanes with lowered chlorocarbon content.

Removal of chlorinated hydrocarbons from alkylsilanes

A process for purifying alkylhalosilanes to reduce the content of olefinic impurities is described. The process comprises (A) contacting crude alkylhalosilanes, containing as a minor portion the olefinic impurities, with a hydrogen-containing halosilane and a soluble compound of a Group VIII metal; (B) facilitating reaction of the olefins with the hydrogen-containing silicon compound in contact with the Group VIII metal compound to form linear or branched silalkanes, said silalkanes having the formula,

Removal of olefins from organohalosilanes

This invention relates to a process for the preparation of polysiloxanes by reacting halosilanes in the presence of metal oxides and sulfolane. Preferred metal oxides include antimony (III) oxide, antimony (V) oxide, cadmium oxide, calcium oxide, copper (II) oxide, indium oxide, iron (II) oxide, iron (III) oxide, magnesium oxide, manganese (II) oxide, mercury (II) oxide, nickel (II) oxide, thallium (III) oxide, tin (II) oxide, and zinc oxide. Improved yields and rates of reaction can be observed with the process of this invention.

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Carrollton, KY, United States of America

Robert D Steinmeyer