Automated Solutions, LLC

Lear Corporation

Robert Bailey

Raymond Ormachea

Don Hamilton

Brian H Scholfield

Scott A Barber

John Sapielak

Ron Monk

Dennis Sosnowski

A seat assembly machine includes a plurality of grippers useful for securing a piece of trim to a seat cushion. In a disclosed example, each gripper includes a plurality of prongs that are moved between neutral, closed and released positions that each facilitate a different portion of the assembly process. In one example, each gripper includes a sleeve within which the prongs are moveable so that the prongs are manipulated between the neutral, closed and released positions. A disclosed example sleeve includes an interior channel having a contour that manipulates the prongs between the different positions based on the location of the prongs within the sleeve.

Device for securing trim to a seat

An assembly machine includes a support structure having a plurality of selectively moveable support members that facilitate manually manipulating a tool relative to a work piece. A controller continuously gathers position information regarding the support members to determine every position of the tool. The controller includes a teach mode that allows for storing selected tool activation positions in particular sequences for subsequent control of the tool according to necessary procedures for completing a variety of assembly processes. One example machine designed according to this invention includes selectively controlled biasing members that maintain a zero balance on the tool, provide an operator assist to moving the tool or both.

Control for an assembly machine with spatial positioning control

An assembly machine display has an image representative of a workpiece to be assembled using the machine. Multi-colored indicator lights mounted behind a display substrate are associated with areas on the workpiece image that require a process to be completed by a machine operator. The display substrate has translucent portions that allow the lights to be viewed by a machine operator from the front side of the display. The indicator lights change color to reflect the status of the corresponding area of the workpiece.

Assembly machine operator interface with multiple color light indicators

Assembly machine with spatial positioning control

A seat assembly machine includes an independently adjustable alignment mechanism. A seat holding mechanism secures a seat frame in place relative to a fabric cover that is supported on another portion of the machine. An independently moveable alignment mechanism includes support posts that are received through openings in the cover and into corresponding receiver portions of the seat frame to properly align those components. After proper alignment is verified, the seat frame is inserted into the cover. The adjustment mechanism is normally biased toward the seat frame holding mechanism and movement of the seat frame holding mechanism overcomes the bias on the alignment mechanism so that the alignment mechanism selectively moves with the seat holder mechanism during an assembly process. The independently positionable alignment mechanism facilitates assembling a variety of seat types using a single machine.

Seat assembly machine with independently moveable headrest alignment

An assembly for use in bonding an trim cover to a foam pad along a pair of conveyor line in a process of a plurality of stations. A plurality of tool carriers are transported along each of the conveyor lines to each station. The tool carrier supports at least one mold assembly for bonding an air impervious adhesive film between the cover and the foam pad. A collar assembly pivotally supports a press platen above the mold assembly and provides pivotal movement between an open position spaced at a predetermined angle above the mold assembly and a closed position compressing the foam pad against the trim cover and mold assembly. The tool carrier includes a pair of vacuum inlet connectors for engagement by a vacuum snorkel to provide vacuum pressure to the mold assembly and travel with the tool carrier along the conveyor line between consecutive process stations. The tool carrier also includes a pair of heat connectors and a second dirty vacuum connector which are engaged at several stations by heat snorkels and a vacuum snorkel, respectively, to provide heat to the mold assembly for melting the adhesive and then dirty vacuum pressure to cure the bond between the trim cover and foam pad. A striker assembly is positioned above the tool carrier at two different process stations for pivoting and locking the press platen between the open and closed positions.

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Waterford, MI, United States of America

Robert Bailey