Delphi Technologies, Inc.

Delphi Technologies IP Limited

Phinia Delphi Luxembourg Sarl

Robert B Perry

Karl Jacob Haltiner, Jr

Harrie William Bonnah, Ii

Michael Schneider

Timothy P Landschoot

Joseph George Spakowski

Otto Muller-Girard, Jr

James Robert Molnar

Jay Keith Sofianek

Michael Raymond Salemi

Peter Ronald Wendt

Kevin J Allen

Kevin Richard Keegan

Michael Raymond Raney

Daniel L Varble

Harry Richard Mieney

Todd P Geib

Jason C Short

Noreen Louise Mastro

Youssef Kazour

Corrine A Volo

John Henry Delaney

John G Habets

Callisto Genco

Richard R Kuhr

Muquarram Colabawala

Eddy Sugyarto

Chester Henry Ciesinski

John David Vanderhenst

Todd A Bordewyk

Michael Brian Lavan

Jeffrey M Stuecken

A fuel pump includes a fuel pump housing with a pumping chamber and an inlet valve bore which extends along an inlet valve bore axis. The inlet valve bore is stepped such that the inlet valve bore includes a shoulder which is traverse to the inlet valve bore axis. A pumping plunger reciprocates within a plunger bore along a plunger bore axis such that an intake stroke of the pumping plunger increases volume of the pumping chamber and a compression stroke of the pumping plunger decreases volume of the pumping chamber. An inlet valve assembly includes a valve seat with a valve seat flow passage extending therethrough, the valve seat abuts the shoulder and is urged toward the shoulder by pressure within the pumping chamber during the compression stroke. The inlet valve assembly also includes a valve member which is moveable between an unseated position and a seated position.

Fuel pump and inlet valve assembly thereof

A combination outlet valve and pressure relief valve includes an outer housing having a passage. An inner housing is located within the passage and includes a first bore extending thereinto from one end and a second bore extending thereinto from the other end such that the first bore and the second bore terminate at an inner housing wall. An outlet valve assembly is located within the first bore and includes an outlet valve member, an outlet valve seat, and an outlet valve spring grounded to the inner housing wall and biasing the outlet valve member toward the outlet valve seat. A pressure relief valve assembly is located within the second bore and includes a pressure relief valve member, a pressure relief valve seat, and a pressure relief valve spring grounded to the inner housing wall and biasing the pressure relief valve member toward the pressure relief valve seat.

Combination outlet valve and pressure relief valve and fuel pump using the same

A fuel injector with inlet and discharge ends includes a fuel tube through which fuel is admitted to a fuel passage extending to the discharge end. A valve element reciprocates against and away from a valve seat to prevent or allow fuel discharge. A calibration tube includes first and second ends and defines a portion of the fuel passage through which fuel must pass to the discharge end, the second end defining a spring seat engaging a spring and biasing the spring against the valve element. A fuel filter filters all fuel passing to the discharge end, and provides restriction of a first magnitude. The calibration tube includes a pressure pulsation damping orifice fluidly between the fuel filter and the discharge end through which fuel must pass to the discharge end, the pressure pulsation damping orifice provides restriction of a second magnitude which is greater than the first magnitude.

Fuel injector with combined calibration tube, fuel filter, and pressure pulsation damping orifice

An outlet valve includes an outlet valve housing with an outlet valve bore including an outlet valve seating surface. The outlet valve also includes an outlet valve member which moves within the outlet valve bore second portion between a closed position and an open position. A surface of the outlet valve bore guides the outlet valve member during movement between the closed position and the open position. The surface of the outlet valve bore and the outlet valve seating surface are provided on a continuous piece of material of the outlet valve housing. An outlet valve spring biases the outlet valve member toward the closed position and a retainer is fixed to the outlet valve housing which grounds the outlet valve spring to the outlet valve housing.

Fuel pump and outlet valve thereof

A fuel pump includes a fuel pump housing with a pumping chamber; a pumping plunger which reciprocates within a plunger bore; and an inlet valve assembly. The inlet valve assembly includes a check valve member which is moveable between an unseated position which provides fluid communication between the pumping chamber and a fuel supply passage and a seated position which prevents fluid communication between the pumping chamber and the fuel supply passage; and a solenoid assembly which includes a wire winding; a pole piece; an armature which is moveable between a first position when the wire winding is not energized and a second position when the wire winding is energized; a return spring which biases the armature away from the pole piece; and a control rod which is moveable along the inlet valve axis independently of the armature.

A fuel injector that includes a flying armature movable relative to a pintle stop, and an electromagnetic circuit configured to move the flying armature away from the pintle stop prior to accelerating the armature toward the pintle stop as part of moving the pintle to open the fuel injector. The flying armature increases the total force applied to the pintle to open the fuel injector by supplementing the static force imparted to the armature by a magnetic field with an impact force imparted by the armature being in motion toward and impacting with the pintle stop. The arrangement of magnetic circuit devices and materials used to make the magnetic circuit devices cooperate to provide a reversing force that urges the armature away from before urging the armature toward the pintle stop, and increases the rate at which the force that urges the armature toward the pintle stop increases.

Fuel injector

A fuel injector that includes a sliding armature, decoupled armature, or flying armature movable between a pintle stop and a housing stop. Flying armatures are generally used to increase the total force applied to the pintle stop for lifting the pintle off a nozzle seat to open the fuel injector. When the fuel injector is turned off, a housing stop is arranged to absorb kinetic energy present in the flying armature so that the kinetic energy is not imparted to the nozzle seat.

A method for externally adjusting the axial length of a solenoid actuated fuel injector includes the step of externally forming a helical scribe mark in a housing component, thereby changing the axial length of the injector. By adjusting the length of the helical scribe mark and the depth of the scribe mark, and by measuring the stroke or the flow rate of the injector, the stroke or the flow rate of injector may be set precisely. The external adjustment of the length of the housing component may be made in cartridge form as well as in final assembly form of the fuel injector complementing the manufacturing process versatility.

External stroke/flow setting method for fuel injectors

A rack and pinion gear train actuator for a pintle valve. A motor shaft has a pinion gear that engages a large reduction gear having an integral hub gear. The hub gear is a planet gear for a ring gear segment that pivots on a shaft and includes a pinion gear segment that engages a linear rack. The rack is attached to a valve pintle shaft, causing the valve to be opened and closed in response to rotation of the motor shaft. The pintle shaft, return spring, rack, and gears are all assemblable by slip fit. The actuator has a high actuation force, a fast response time, and compact design by virtue of a rack and internal gearing. The stroke of the rack may be changed for use with pintle valves having differing strokes by varying the angle through which the motor operates.

Rack and pinion transmission for a pintle valve

A motorized cam actuator for linear actuation of an apparatus. An actuating motor shaft is fitted with a bushing having first and second opposed flats and a threaded portion at an outer end thereof. With the motor mounted to a pedestal, the bushing is rotated on the shaft to a predetermined angular position such that assembly stack up is cancelled. The bushing is then fixed to the shaft by welding. A cam with a central opening is mounted onto the bushing, the opening having flats for mating with the flats on the bushing. The cam is mounted onto the bushing and is secured thereto by a nut. This arrangement eliminates any relative motion between the bushing and the motor shaft and prevents stress on the weld joint from reaching failure levels.

Motorized cam actuator

A valve seat/director unit the combines the functions of an injector valve seat and a separate spray director plate into an integral unit combining both functions. The unit is a generally flat plate having an outer portion with at least one sealing rib. A central portion includes at least one endless rib forming a valve seat and surrounding a spray director including a recessed area communicating with at least one fuel spray opening. Upper surfaces of the sealing rib(s) and valve seat are preferably flat and coplanar with one another for engagement by cooperating surfaces of an injector member and a valve member, respectively.

Integral valve seat and director for fuel injector

A dual-coil outwardly-opening fuel injector including a fuel tube connected at a lower end to a lower injector housing. Within the fuel tube are a lower (opening) solenoid pole piece, a specially-formed armature, and an upper (closing) solenoid pole piece. A seat assembly including an injector nozzle, swirler, and valve seat are adjustably threaded into the lower housing. A pintle assembly, including a solid pintle portion supporting a valve head and a tubular portion welded thereto, is axially disposed within the fuel tube and is welded to the armature which is spaced from the lower pole piece by a distance equal to the opening stroke of the valve. A return spring adjustment mechanism disposed on the upper pole piece engages the upper end of the pintle assembly for varying the closing force of the return spring. Opening and closing solenoid preassemblies are mounted external to the fuel tube for magnetically engaging the pole pieces and armature within in known fashion.

Dual-coil outwardly-opening fuel injector

An electromagnetic fuel injector comprises a body having a fuel inlet and a fuel outlet and a base comprising a valve seat sealably connected to the body. A disk-shaped armature disposed at the fuel outlet for controlling the flow of fuel has an upper surface and a lower surface that comprises a sealing interface with the valve seat. A ring-shaped flexural element comprising a plurality of spaced flexural legs is in contact with the injector body and the upper surface of the armature and provides a spring bias between the body and armature upper surface. When the injector is closed, spring bias between the body and armature upper surface maintains the armature in a sealing position with the valve seat, and when the injector is open, increased spring bias between the body and armature upper surface impels the armature to return to a sealing position with the valve seat.

Electromagnetic fuel injector comprising flexible element for positioning armature

An engine fuel injector body is assembled using a furnace brazing method to provide structural and hermetic internal joints at interior locations with minimum size and processing. The method of assembling an injector with such an internal hermetic and structural joint may include the steps of providing an annular body member with an annular inner recess having an inner cylindrical surface, forming an annular end recess adjoining the cylindrical surface, fitting a tubular member into the inner recess of the body member with an outer surface of the tubular member engaging the cylindrical surface of the inner recess, placing a brazing ring in the end recess of the body member adjacent the tubular member, and furnace brazing the members together to form the internal hermetic and structural joint. Additional joints may be joined during the same brazing step.

Method of assembling a fuel injector body

A cover for use with a fuel injector. The cover formed of at least two separate pieces that are assemble over the fuel injector. The pieces are held together by a detent member and cooperate to form a cavity that houses the fuel injector. A complaint member is positioned within the cavity to minimize relative movement between the cover and the fuel injector.

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Leicester, NY, United States of America

Robert B Perry