W. R. Grace Co.-conn.

Gcp Applied Technologies Inc.

Other

W. R. Grace Co.

Traxx Corporation

Robert A Wiercinski

Anandakumar Ranganathan

Xia Cao

Xiudong Sun

Michael D Morgan

Jyoti Seth

Robert Paul

Robert F Jenkins

Lawrence S Shapiro

Hongmei Ding

Leon Bablouzian

Antonio J Aldykiewicz, Jr

Benita Dair

Laura A Tennenhouse

Neal Steven Berke

James M Gaidis

William J Hurley, Jr

Huhe Chen

Antonio J Aldykiewicz

Susnata Samanta

Lijun Xin

Md Nasim Hyder

Susan G Ehrlich

Stephen J Whicher

Felek Jachimowicz

Paul J Sandberg

Marysusan Couturier

Paul J Westgate

Greg Austin

Stephen J Agambar

Marc S DeRosa

Jordan S Merritt

Lianfang Li

David P Zalanowski

Christian A Forgey

Sean Dsilva

Nicholas Pankewytch

Provided is a pre-applied waterproofing membrane having a waterproofing adhesive layer and an outer particle layer comprising synthetic polymer granules to protect the adhesive layer and to facilitate detailing at membrane-to-membrane overlaps. In preferred embodiments, the synthetic polymer granules are made from polymers selected from the group consisting of polyvinyl acetate, acrylic, and styrene butadiene copolymers or polymers. Most preferably, the synthetic polymer granules have round or spherical shapes that help to facilitate detailing at the building or installation site, such as sealing at membrane overlaps, and sealing around pipes or other details. Alternatively, the membranes may be made having side edges which are free of synthetic polymer granules, whereby a removable release liner strip can be used to prevent adhesive from sticking to the back of the membrane when the membrane is rolled up on itself for shipment.

Pre-applied membrane having granular polymer outer protective layer

The invention provides a waterproofing membrane which does not require a removable release sheet but which nevertheless bonds to post-cast concrete and facilitates water-tight sealing at membrane-to-membrane overlaps. The waterproofing membrane comprises a carrier and pressure-sensitive adhesive (PSA) layers, an inorganic particle layer having particulate bodies which are partially embedded in the PSA and which have an average particle size less than the average thickness of the PSA layer, and an anti-submarining nano-silica-containing coating layer attached to un-embedded portions of the inorganic particles to prevent total embedding into the PSA when the membrane is rolled or unrolled, whereby water-tight seams are facilitated between overlapped portions of adjacently installed waterproofing membranes, and whereby the water-tight seam is achieved preferably using only detailing or waterproofing tape and without the additional use of a liquid primer, mastic, or other coating.

Facilitated detailing for pre-applied waterproofing membranes

The present invention provides a panel sheathing for making wall and roof structures in which the panels (e.g., wood boards, oriented strand boards, plywood, etc.) are pre-coated at a factory, before installation at the building/construction site, using a polymeric barrier coating having specific water permeability, self-sealing properties with respect to penetrated metal fasteners (e.g., nails) in accordance with ASTM D7349 (modified using 1.5-5.0 inches water depth in hydrostatic head testing over sample of coated panel in which a steel nail is driven to within &#x215b; inches of being flush with the panel and conditioning the test specimen for 24 hours at 23&#xb0; C. prior to hydrostatic loading), as well as anti-blocking properties whereby the coated panels can be transported in stacked configuration without sticking or disintegration of the polymeric barrier coating. The coated panels do not require the use at the installation site of felt paper, house wrap, or additional applied barrier coating to provide excellent weather barrier properties. The present invention also provides methods for constructing the panel sheathing structure as well as for making the coated panels.

Integral weather barrier panels

The present invention provides a multi-layer barrier assembly or device for post-installation injection of a resin, grout, or other fluid. The barrier device comprises first and second layers defining an intermediate open-matrix layer, and at least one injection conduit member in parallel orientation with respect to the first and second layers and having openings for injecting fluid into the intermediate open-matrix layer. The injection conduit may be located between and in parallel orientation with respect to the first and second layers, along an edge of the first and/or second layers, along an outer face of the first layer (if the first layer is a woven or nonwoven fabric), or at any combination of these locations, to enable fluid to be conveyed into the intermediate open-matrix layer. The invention also provides for use of a gel activator within the barrier device cavity, such as pre-installed on open-matrix structure which used for separating the first and second layers of the barrier device, such that a highly flowable injection fluid can be introduced into the device, and its gelation or hardening will be initiated or accelerated by the presence of the gel activator. This will allow for low power grout pumps to be used and facilitate the sealing of fine cracks in the surrounding concrete.

In-situ barrier device with internal injection conduit

Methods and systems of the invention, for achieving a liquid-applicable, aqueous-based coating composition that forms a water-impermeable, vapor permeable barrier coating when applied onto a construction surface and allowed to dry, involve mixing together separate first and second components, wherein the first component comprises an acrylic emulsion, flame retardant, clay, and optionally at least one additive selected from thickeners (e.g., cellulosic), fillers, and other conventional additives; and wherein the second component comprises a freezing point depressing agent with a specific type of thickener selected from the group of associative thickeners, alkali soluble emulsion thickeners, or mixture thereof, to obtain the liquid-applicable coating. The present invention achieves low temperature film formation without reliance upon calcium nitrite, calcium nitrate, or sodium chloride type of freezing point depressing salts. The coating can be applied at low (e.g., sub-freezing) temperatures onto a construction surface such as wood, fiberboard, gypsum, cement, concrete, and other building substrates to achieve an effective barrier membrane.

Sag resistant vapor permeable barrier coating applicable at low temperature

Disclosed is a waterproofing membrane that comprises a carrier sheet, a pressure sensitive adhesive layer on one surface of the carrier sheet, and a protective coating layer on the adhesive layer. The protective coating layer comprises polyvinyl acetate (PVAc). The protective coating layer protects the membrane against weather exposure, tolerates foot traffic and strongly adheres to concrete cast against it.

Method for pre-applied waterproofing

Disclosed is a waterproofing membrane that comprises a carrier sheet (layer A); a waterproofing adhesive (layer B); a protective coating (layer C), wherein the protective coating is substantially free of surfactant and comprises an acrylic or methacrylic polymer or copolymer, an inorganic filler and a white pigment; and a releasable material (layer D), wherein the releasable material comprises amorphous nanoscale silica and a polymeric binder. The waterproofing membrane does not require a release liner, binds strongly to concrete cast against it (even after UV exposure), tolerates foot traffic, and withstands immersion in water over an extended period.

Waterproofing membrane

Disclosed is a waterproofing membrane that comprises a carrier sheet, a pressure sensitive adhesive layer on one surface of the carrier sheet, and a protective coating layer on the adhesive layer. The protective coating layer comprises a highly reflective protective coating layer operative to bond to concrete cast against it, particularly one that is produced from an aqueous coating comprising an acrylic emulsion, a filler, and a white pigment. The pigment volume concentration of the filler plus white pigment is greater than or equal to 40% by volume. The protective coating layer protects the membrane against weather exposure, tolerates foot traffic and strongly adheres to concrete cast against it. The protective coating comprises an acrylic polymer with a unique multi-domain morphology (i.e., at least two distinct polymer domains).

Disclosed are waterproofing membranes comprising the following laminated layers:

Method for making waterproofing membrane

Disclosed is a waterproofing membrane that comprises a carrier sheet, a pressure sensitive adhesive layer on one surface of the carrier sheet, and a protective coating layer on the adhesive layer. The protective coating layer is highly reflective (optionally textured) and operative to bond to concrete cast against it. Preferably, the protective coating layer comprises cement, polymer, and white pigment, and may optionally or additionally include a filler, a UV absorber and an antioxidant. The protective coating layer protects the membrane against weather exposure, tolerates foot traffic and strongly adheres to concrete cast against it. Also disclosed is a waterproofing membrane comprising a carrier sheet, a pressure sensitive adhesive layer, a protective coating layer (as described above), and a highly releasable bonding layer.

Disclosed is a waterproofing membrane that comprises a carrier sheet, a pressure sensitive adhesive layer on one surface of the carrier sheet, and a protective coating layer on the adhesive layer. The protective coating layer comprises a highly reflective protective coating layer operative to bond to concrete cast against it, particularly one that is produced from an aqueous coating comprising an acrylic emulsion, a filler, and a white pigment. The pigment volume concentration of the filler plus white pigment is greater than or equal to 55% by volume. The protective coating layer protects the membrane against weather exposure, tolerates foot traffic and strongly adheres to concrete cast against it. Also disclosed is a waterproofing membrane comprising a carrier sheet, a pressure sensitive adhesive layer, a protective coating layer, and a highly releasable bonding layer. The preferred highly releasable bonding layer comprises nanoscale silica and a binder.

Disclosed is a coating composition that includes an aqueous emulsion of a hydrophobic acrylic polymer, a water-soluble polymer, and an inorganic filler, and further includes a freezing-point lowering component to permit low temperature application. The freezing-point lowering component will preferably include a water-soluble, corrosion inhibiting salt. The coating composition will also optionally and preferably include an evaporation enhancing component to promote faster drying and skin formation at low temperatures. The coating composition may be coated onto a construction surface (e.g., by spraying) where, after drying, it will form a fully adhered barrier membrane that is water-vapor permeable, but air and liquid-water impermeable. Such membrane will preferably have sufficient coating thickness and sufficiently high elongation that it will bridge joints and cracks.

Vapor permeable barrier coating applicable at low temperature

Disclosed is a waterproofing membrane that bonds to concrete cast against it (i.e., post-cast concrete). The membrane includes a flexible carrier sheet, a pressure sensitive adhesive, and reflective particles on the surface of the adhesive. The reflective particles should have an average diameter equal to or greater than the thickness of the pressure sensitive adhesive. Preferably, the reflective particles are ground white cement or ground white hydrated cement. The membrane does not have a removable release sheet that is typically used to prevent the adhesive portion of the membrane from adhering to the carrier sheet or other portion of the membrane when the membrane is rolled up.

Disclosed are waterproofing membranes comprising the following laminated layers: layer A comprising a waterproofing adhesive; layer B comprising a carrier sheet; layer C comprising a releasable bonding material; and layer D comprising a protective coating; wherein (i) the laminated layers are arranged in the sequential order A-B-C-D; or (ii) the laminated layers are arranged in the sequential order B-C-D-A; or (iii) the laminated layers are arranged in the sequential order C-D-A-B. The membrane does not include a removable release sheet that is typically used to prevent the adhesive from adhering to the carrier sheet or other portion of the membrane when the membrane is rolled up. Also disclosed is a method of making the aforementioned membrane. Preferably, layer C will comprise a water soluble polymer, an alkali soluble polymer, or a homopolymer or copolymer of polyvinyl acetate.

Growing community of inventors

Lincoln, MA, United States of America

Robert A Wiercinski