Other

Carbon Engineering Ltd.

Carbon Engineering Ulc

Rossi, Robert A.

Robert A Rossi

Kenton Robert Heidel

An apparatus includes a fluidized bed vessel with inlet ports arranged to receive at least one feed stream comprising calcium oxide, calcium carbonate, water, and a fluidizing gas into a fluidized bed vessel. The calcium oxide contacts the water to initiate a hydrating reaction to produce calcium hydroxide and heat. The fluidized bed vessel is configured to operate with a fluidization velocity that fluidizes and separates at least a portion of the calcium carbonate and at least a portion of the calcium oxide into a first fluidization regime, and at least a portion of the calcium hydroxide and at least another portion of the calcium oxide into a second fluidization regime. The apparatus further includes a heat transfer assembly configured to transfer heat of the hydrating reaction to the calcium carbonate, and a cyclone configured to separate a portion of the fluidization gas from a portion of at least one of the calcium hydroxide, calcium carbonate or calcium oxide.

High temperature hydrator

A method includes transferring at least one feed stream including calcium oxide, calcium carbonate, water, and a fluidizing gas into a fluidized bed; contacting the calcium oxide with the water; based on contacting the calcium oxide with the water, initiating a hydrating reaction; producing, from the hydrating reaction, calcium hydroxide and heat; transferring a portion of the heat of the hydrating reaction to the calcium carbonate; and fluidizing the calcium oxide, calcium hydroxide, and the calcium carbonate into a first fluidization regime and a second fluidization regime. The first fluidization regime includes at least a portion of the calcium carbonate and at least a portion of the calcium oxide, and the second fluidization regime includes at least a portion of the calcium hydroxide and at least another portion of the calcium oxide. The first fluidization regime is different than the second fluidization regime.

Methods and systems are described for recovering carbon dioxide, for producing commercial quality carbon dioxide (CO) of 90% to +99% purity using, wet calcium carbonate lime mud produced in a recausticizing process that also produces caustic soda, for instance, Kraft paper pulp mill lime mud (a.k.a., 'lime mud') as a feedstock to a multi-stage lime mud calcination process. High reactivity, high-quality calcined lime mud (a.k.a. re-burned lime, or calcine), required in the Kraft paper pulp mill's recausticizing process is also produced, and superheated high pressure steam and hot boiler feed-water is generated and exported to the mill's steam distribution and generation system as well as hot process water for use in the mill's manufacturing operation. The system for calcining calcium carbonate lime mud produced from a recausticizing manufacturing operation and converting it to calcined lime mud and COcomprises a calciner and a combustor linked by a moving media heat transfer (MMHT) system or apparatus. The MMHT system or apparatus thermally links separate fluid bed combustion (exothermic) and calcination (endothermic) stages with a solid particulate media. The system further comprises a flash dryer or spray dryer that utilizes exhausted enthalpy from the calcination stage.

Process and system for producing commercial quality carbon dioxide from recausticizing process calcium carbonates

The invention features methods and systems for recovering carbon dioxide, for producing commercial quality carbon dioxide (CO) of 90% to +99% purity using, wet calcium carbonate lime mud produced in a recausticizing process that also produces caustic soda, for instance, Kraft paper pulp mill lime mud (a.k.a., 'lime mud') as a feedstock to a multi-stage lime mud calcination process. This process may be fueled with low, or negative cost 'carbon-neutral' fuels such as waste water treatment plant (WWTP) sludge, biomass, precipitated lignins, coal, or other low cost solid fuels. High reactivity, high-quality calcined lime mud (a.k.a. re-burned lime, or calcine), required in the Kraft paper pulp mill's recausticizing process is also produced, and superheated high pressure steam and hot boiler feed-water is generated and exported to the mill's steam distribution and generation system as well as hot process water for use in the mill's manufacturing operation. The system for calcining calcium carbonate lime mud produced from a recausticizing manufacturing operation and converting it to calcined lime mud and COcomprises a calciner and a combustor linked by a moving media heat transfer (MMHT) system or apparatus. The MMHT system or apparatus thermally links separate fluid bed combustion (exothermic) and calcination (endothermic) stages with a solid particulate media. The system further comprises a flash dryer or spray dryer that utilizes exhausted enthalpy from the calcination stage.

The invention features methods and systems for producing commercial quality carbon dioxide (CO) of 90% to +99% purity using, wet calcium carbonate lime mud produced in a manufacturing operation, for instance, Kraft pulp mill lime mud (a.k.a., 'lime mud') as a feedstock to a multi-stage lime mud calcination process. This process may be fueled with waste water treatment plant (WWTP), sludge biomass, precipitated lignins, coal, or other low cost solid fuels. High reactivity 'soft-burned' lime product (&#x201c;calcine&#x201d;) required in the mill's chemical recovery circuit is also produced, and steam and heated boiler feed-water is generated and exported to the mill's steam distribution and generation system as well as hot process water for use in the mill's boiler house and manufacturing operation. The system for calcining calcium carbonate lime mud produced from a re-causticizing manufacturing operation and converting it to re-burned lime and COcomprises a calciner and a combustor linked by a moving media heat transfer (MMHT) system or apparatus. The MMHT system or apparatus thermally links separate fluid bed combustion (exothermic) and calcination (endothermic) stages with a solid particulate media. The system further comprises a flash dryer or spray dryer that utilizes exhausted heat from the calcination stage.

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North Bergen, NJ, United States of America

Robert A Rossi