Automated Solutions, LLC

Robert A Rhinefrank

Larry P Hulsey

William F Baker

Kenneth C Blaisdell

James A Dent

An automated clinching apparatus for securing a decorative cover to a reaction plate, forming an air bag module, the reaction plate including a plurality of tabs received by the decorative cover and clinched to secure the decorative cover to the reaction plate. The automated clinching apparatus includes a clamp assembly configured to engage and hold the air bag module, and a tab clinch assembly positioned adjacent the clamp assembly for automatically clinching the tabs of the reaction plate.

Apparatus for clinching reaction plate tabs of air bag modules

A folded air bag retaining apparatus for retaining a folded air bag coupled to a reaction plate in a folded configuration during the positioning of a cover. The apparatus including a holding fixture for supporting the reaction plate and the folded air bag coupled to the reaction plate, in a position to receive the enclosing cover, and a flexible band for retaining the folded air bag in a folded configuration until after the enclosing cover is positioned to enclose the folded air bag and the enclosing cover is coupled to the reaction plate.

Folded air bag retention apparatus

Method of producing an air bag module using a retractable air bag

An apparatus for automatically folding an air bag to include a bubble fold, and for inserting the folded air bag into a retainer, the air bag having a first end coupled to the retainer and a second end. The apparatus includes a holding fixture for receiving and holding the retainer, a bag folding apparatus for folding the second end of the air bag and leaving a coupling portion coupling the second end to the first end, an inserter assembly for inserting the folded second end into the retainer, and a bubble blade for forming a bubble fold in the coupling portion, the bubble blade movable between a first position intermediate the holding fixture and the inserter assembly for overlying and contacting the coupling portion and a second position removed from intermediate the holding fixture and the inserter assembly.

Bag folding system

An automated system is disclosed for folding vehicle air bags so that a small folded bag profile in a desirable bag deployment pattern results. A machine having a holding fixture for receiving the retainer of an air bag assembly, and a plurality of upright members. A flattened bag with pleated sides is supported above the upright members, and sequentially inserted between the upright members forming undulating folds. The upright members are removed while retaining the undulating folds. The folds are then compressed, sharpening the folds and forming a compact package. The machine also includes an inserter assembly which inserts the folded bag into the retainer.

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Phoenix, AZ, United States of America

Robert A Rhinefrank