Occidental Research Corporation

Cabot Corporation

Other

Kennecott Corporation

Caboi Corporation

Robert A Hard

Joseph A Megy

James Allen Fife

Patrick M Brown

Martin A Prieto

Stephen A Costantino

Sridhar Venigalla

Won C Park

James Reynolds

Donna D Harbuck

Jacob J Mu

Peter J Lingane

Michael J Redman

Walter W Harvey

G Kyle Green

A process for selectively extracting metal values, including, uranium, thorium, scandium and zirconium, from starting materials which include the metal values. The process is particularly well suited to extracting metal and recovering metal values from tantalum/niobium production process ore residues.

Recovery of metal values

The processes of the present invention include mineral acid leaching of a metal containing material, such as an ore residue, containing fluoridated metal values in the presence of a complexing agent which will complex fluoride ions. The processes of the present invention provide for the separation of valuable metal, fluoride and radionuclide values from a feed material of high mineral content wherein the metals and radionuclides are present as substantially water insoluble fluorides or are trapped within a metal fluorine matrix which is substantially insoluble in typical chemical reactant systems.

Method for solubilizing metal values

A process for recovering metal values from a metal containing material including the metal values comprising digesting the metal containing material in a sulfuric acid solution comprising sulfuric acid, a reducing agent, and a carbon source, heating the digestion mixture and separating the resulting solution from the remaining solids. The sulfuric acid solution may additionally include hydrofluoric acid (HF) as a source of fluoride ion.

Process for recovering metal values by dissolving them in a sulfuric acid solution containing a carbon source and a reducing agent

Methods to control hydrogen sulfide and/or arsine emissions are described. The method involves adding at least one copper compound (such as a copper(II) compound) to the material, such as material containing sulfur in a sufficient amount to control said emissions. The material that is treated with the copper compound(s) is preferably an ore, such as a valve metal containing ore.

Methods to control H2S and arsine emissions

Barium titanate-based particles having a coating comprising an oxide, hydrous oxide, hydroxide or organic acid salt of a metal other than barium or titanium, wherein at least 90 percent of said particles have a particle size less than 0.9 micrometer when said particles are dispersed by high shear mixing, useful in the fabrication of thin, fine-grained dielectric layers for multilayer ceramic capacitors with high breakdown voltage.

Dispersible, metal oxide-coated, barium titanate materials

A process for recovering metal and acid values from a source material containing metallic fluorides comprises digesting the source material in sulfuric acid to form a slurry, separating a fluoride containing solid phase and a metal containing first liquid phase. The solid phase is subjected to pyrohydrolysis, sulfuric and hydrofluoric acids are recovered, and the first liquid phase is processed to recover the metal values by solvent extraction or ion exchanges. The tantalum values are extracted from the first liquid aqueous phase by a water immiscible organic extractant such as methylisobutyl ketone to form a first liquid organic phase containing tantalum and a second liquid aqueous phase. The tantalum is stripped from the first organic phase using water. The process includes the additional steps of heating the separated solid phase from about ambient temperature to an elevated temperature in the presence of water vapor to evolve sulfuric acid and render the gangue chemically inert. When the source material contains uranium the digestion step reduces the amount of gangue present in the radioactive source. The process can include the additional steps of removing uranium from the second liquid aqueous phase by either an ion exchange resin or by solvent extraction using a water immiscible organic extractant to yield a uranium depleted aqueous phase which can be treated with an aqueous solution of calcium oxide. Sulfuric acid and the organic extractant for extracting uranium can be recycled if desired.

Recovery of metal values from process residues

A process for controlling the oxygen content in tantalum material comprising heating the material under a hydrogen-containing atmosphere in the presence of a getter composite comprising a getter metal encapsulated in tantalum.

Article for controlling the oxygen content in tantalum material

Controlling the oxygen content in tantalum material

Disclosed is a process for the reduction of oxygen content in tantalum and/or columbium-containing material comprising heating the material under a hydrogen atmosphere in the presence of an oxygen-active metal.

Method for deoxidizing tantalum material

Passified Zinc Soluble Metal-Based Metal particles having a controlled particle size distribution suitable for metallurgy usage without additional particle size reduction and process for making the same. Such metal particles are substantially free of halides, hydrogen, oxygen, nitrogen and carbon and are produced at temperatures considerably below that of arc melting temperatures of Zinc Soluble Metal-Based Metals and alloys based thereon.

Metal powder and sponge and processes for the production thereof

A process is provided for recovering valuable metals from geothermal brine comprising introducing donor metallic particles into a geothermal zone which is dominated with hot-pressurized geothermal brine which contains a metal value selected from the group consisting of gold value, silver value, copper value, lead value, tin value and mixtures thereof. The donor metallic particle contains a donor metal selected from the group consisting of iron, zinc, aluminum and mixtures thereof. The process further comprises forming a deposit on the donor metallic particles by replacing at least a part of the donor particle with the metal values, producing a stream of the hot-pressurized geothermal brine containing the donor metallic particles which, in turn, contain the deposit of metal values, and separating the donor metallic particles from the thusly produced stream of hot-pressurized geothermal brine.

Recovering metal values from geothermal brine

Passified Group IVb transition metal-based metal particles having a controlled particle size distribution suitable for metallurgy usage without additional particle size reduction and process for making the same. Such metal particles are substantially free of halides, hydrogen, oxygen, nitrogen and carbon and are produced at temperatures considerably below that of arc melting temperatures of Group IVb transition metals and alloys based thereon.

Group IVb transition metal based metal and processes for the production

A process to produce passified Group IVb transition metal based metal particles having a controlled particle size distribution is disclosed which produces particles suitable for metallurgy usage without additional particle size reduction. Such particles are also substantially free of halides and are produced at temperatures considerably below that of arc melting temperatures of Group IVb transition metals and alloys based thereon.

Process for making titanium, zirconium and hafnium-based metal particles

A process for producing phosphorus pentoxide from phosphate ore includes the steps of mixing phosphate ore containing silica with solid carbonaceous material and a silica fluxing agent to form a feed mixture and thereafter forming the feed mixture into pellets. Alternatively, pellets may be formed using phosphate ore containing silica and carbonaceous material which are then coated with a silica fluxing agent. The pellets are heated by exposure to radiation eminating from an oxidation zone within a kiln to a temperature enabling the silica fluxing agent to promote melting of the silica proximate to surface areas of the pellet in order to seal internal portions of the pellet from the oxidizing zone and thereby reduce premature oxidation of the carbonaceous material in the pellet. Thereafter the pellets are heated to a temperature sufficient to reduce the phosphate in the pellets by reaction with the solid carbonaceous material to form elemental phosphorus vapor. Sufficient oxygen-containing gas is introduced into the kiln to cause oxidation of the elemental phosphorus vapor within the oxidation zone to produce phosphorus pentoxide.

Method of producing phosphorus pentoxide in a kiln with reduced carbon

The instant invention relates to a process for the preparation of titanium metal from an ore comprising titanium oxides which process comprises the steps of fluorinating the ore to convert the titanium oxides to titanium fluorides and then reducing the titanium fluorides to the metal. Such reduction may be carried out by contacting the titanium fluorides as a molten salt mixture with a molten alloy of zinc and aluminum at conditions whereby titanium is converted into a titanium-zinc alloy and the aluminum is converted into fluorides of aluminum. The titanium zinc alloy is separated from the fluorides of aluminum and the zinc is distilled from the alloy to leave behind titanium sponge. The ore may be an ilmenite ore and the fluorination may be carried out by contacting said ilmenite ore with a fluosilicate salt such as sodium fluosilicate.

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Laguna Beach, CA, United States of America

Robert A Hard