Bayer Aktiengesellschaft

Rob Eek

Johann Rechner

Kaspar Hallenberger

Claus-Peter Reisinger

Ursula Jansen

Gerhard Fennhoff

Carsten Hesse

Martin Friedrich

Hans-Josef Buysch

Frieder Heydenreich

Gerd Fengler

Georg Ronge

Christine Mendoza-Frohn

Domien Sluyts

Werner Verhoeven

A process for the work up of a reaction mixture obtained from the preparation of diaryl carbonate by direct carbonylation of aromatic hydroxy compounds is disclosed. The process entails obtaining a reaction mixture that contains diaryl carbonate, aromatic hydroxy compound, water, base and quaternary salt, separating the mixture in a distillation apparatus having only one theoretical separation stage into a liquid phase and a gas phase and recycling the liquid phase without further work up to the reaction step of the direct carbonylation.

Method for reprocessing reaction mixtures containing diaryl carbonate

A process for the production of an aromatic carbonate is disclosed. Accordingly, an aromatic hydroxy compound is reacted with carbon monoxide and oxygen in the presence of a platinum group metal catalyst, a co-catalyst, a base, and optionally a quaternary salt as well as an inert organic solvent. The reaction is carried out under conditions whereby the inert organic solvent forms an azeotrope with the water arising during the reaction. The azeotrope is then removed from the reaction mixture.

Method for producing diaryl carbonates

A process for the work up of reaction mixtures containing diaryl carbonate, aromatic hydroxy compound, water, base and quaternary salt, which are obtained in the preparation of diaryl carbonates by direct carbonylation of aromatic hydroxy compounds, is described. In the process of the present invention an adduct of diaryl carbonate and aromatic hydroxy compound is crystallized from the reaction mixture. A distillate comprising aromatic hydroxy compound is removed from the liquid phase either prior to or after crystallization of the adduct of diaryl carbonate and aromatic hydroxy compound. The liquid phase remaining after the crystallization and distillation steps may be recycled, without further work up, back to the direct carbonylation process step by which the diaryl carbonate is initially prepared.

The present invention relates to a process for the production of bis(4-hydroxyaryl)alkanes by an acid-catalyzed reaction between aromatic hydroxy compounds and ketones, in which the temperature, ketone content and water content of a liquid reaction mixture are adjusted by means of a suitably composed gas phase.

Method for producing bis(4-hydroxyaryl)alkanes

The present invention relates to a process for the production of bis-(4-hydroxyaryl)-alkanes by a heterogeneously catalyzed reaction of aromatic hydroxy compounds with ketones in at least two reactors connected in series, which, as the reaction progresses, are operated at higher temperatures, wherein the total quantity of ketone is divided between the individual reactors in such a manner that the higher is the temperature of the particular reactor, the smaller is the proportion per reactor, the highest possible reactor loading is maintained and the temperatures and temperature gradients are kept as low as possible.

Process for preparing bis-(4-hydroxyaryl) alkanes

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Rob Eek