Tata Consultancy Services Limited

Rizwan Khan Pathan

Amit Gangadhar Salvi

Soban Babu Beemaraj

Beena Rai

Santosh Vasant Daware

Yagnik Pravinchandra Kalariya

Sooriyan Senguttuvan

Conventionally, manufacturing of molded parts using composite materials has led to poor dimensional accuracy and tensile strength due to improper curing thus resulting in rejection or early/premature failure of composite part. Embodiments of the present disclosure provide simulation-based systems and methods for manufacturing/generating molded parts using reinforced composite materials. The optimized cure cycle is computed for a given component without carrying out numerous experiments. The present disclosure implements multiscale method and surrogate modeling in virtual testing for more accurate and faster manufacturing of molded parts. Process parameters for specified qualities (e.g., minimum residual stresses, minimum deformation, etc.) required for a part are determined along with least process manufacturing time. The resulting optimized time dependent cure cycle for each thermal zone of the heated mold is transferred to a master controller (e.g., system) which controls the entire curing processes with the use of feedback control.

Systems and methods for generating molded parts comprising reinforced composite materials

Conventionally material selection of composite structure is performed by using discrete materials available in manufacturer's databases. Thus, tailorable nature of composite materials is not exploited to achieve superior performance. Further, conventional methods perform material selection and sizing separately and do not take into account the influence of sizing on material selection and vice versa. Embodiments of the present disclosure provide systems and methods for multiscale material selection for designing of mechanical systems that incorporates tailoring of material microstructures and sizing to achieve improved solutions. The microstructure properties are obtained by using analytical and computational models for various composite materials. These models compute structure-property relations between bulk material properties and their micro-structural constituents.

Multiscale material selection method for designing mechanical systems

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Pune, India

Rizwan Khan Pathan