University of Northern Iowa Research Foundation

Other

Ricky Jay Bauer

Douglas L Sevey

Richard J Klein, Ii

Alireza Badakhshan

A spray gun for applying a liquid spray coating, such as paint, to a surface incorporates a light source system for gauging the position of the spray gun relative to a worksurface in order to optimize application of the coating to the surface. The light source is preferably in the form of a laser which emits a pair of light beams toward the worksurface. The pair of light beams converge toward each other in a direction toward the surface, and the position of the beams on the surface is used by the operator to judge the distance of the spray gun from the surface. An adjustment mechanism is interconnected with one of the light beam sources, so as to adjust the point of convergence of the light beams. A closable door is associated with the spray gun housing at one of the light beam emitting locations, to selectively prevent emission of one of the light beams from the spray gun, such that a single light beam is emitted from the spray gun for use as a reference for spot application of the coating to the surface.

Paint gun incorporating a laser device

An optical spray coating monitoring system uses a laser displacement sensor and a data acquisition system to monitor a spray gun operator's technique, and display information relating to coating conditions and/or technique. The system includes a laser displacement sensor having a sensor head that is removably attached to a hand held spray gun. The laser displacement sensor measures the distance from the spray nozzle to the surface being coated. The laser displacement sensor also preferably measures the angle of orientation of the spray gun with respect to the surface being coated. The sensor head can also include an infrared temperature sensor. Another embodiment of the invention also uses a second laser displacement sensor. The first sensor measures the distance from the spray gun nozzle to the surface being coated before the coating has been applied to the surface and the second sensor measures the distance after the coating has been applied to the surface, thus allowing determination of the thickness of the wet film on the surface being coated. The measured information is transmitted to the data acquisition system. The data acquisition system provides low level calculations, displays raw data or statistical information, and stores data in memory so that the data can be later downloaded to a computer for further analysis at a later time.

Optical spray coating monitoring system and method

An optical spray paint optimization system can be removably mounted to a spray paint gun, thus enhancing the ability of the user to guide the direction of the spray and also locate the nozzle at an optimum spray distance from the surface being painted. The preferred apparatus uses a diode laser, a beam splitter and a reflecting mirror to generate a reference beam and a gauge beam. The reference beam propagates in a fixed forward direction, but the direction of the gauge beam is adjustable by adjusting the attitude of the reflecting mirror. The reference beam and the gauge beam intersect at a convergence point which can be repositioned to a selected distance from the nozzle of the spray painting system by adjusting the path of the gauge beam, thus allowing the user to spray at the optimum spray distance by locating the convergence point on the surface being painted. The beams also aid in aiming the spray.

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Cedar Falls, IA, United States of America

Ricky Jay Bauer