The Whitaker Corporation

Amp LLC

Ricky C Mellinger

Francis F Koblitz

Thomas J Lynch

Navin N Vyas

Gregory T Pawlikowski

John F Jasinski

Robert P McCormick

James K Draper

Disclosed are sealant compositions and electrical connectors having excellent low temperature repairability and outstanding sealing ability at both high and low temperatures. The preferred connectors contain a sealant composition comprising an elastomeric thermoplastic polymer and an extender for said polymer, said extender constituting a major proportion by weight of said sealant composition and said polymer constituting a minor proportion by weight of said sealant composition, wherein said composition preferably has a low-temperature wire insertability of at least about 80 mm. Furthermore, the preferred compositions are both slump and spew resistant over the operating temperature range of the connector.

Sealant compositions and sealed electrical connectors

Disclosed are sealant compositions having excellent slump and spew resistant, even at relatively high operating temperatures for electrical connectors. The sealants, which are flowable at such elevated temperatures, comprise two essential components: elastomeric thermoplastic polymer, preferably an organic polymer composite comprising diblock and triblock copolymers, and extender for the polymer. The extender may comprise a primary and a secondary extender, such as polybutene oil and mineral oil, respectively.

Sealant composition and sealed electrical connectors

Disclosed are sealant compositions having excellent slump and spew resistance, even at relatively high operating temperatures for electrical connectors. The sealants, which are flowable at such elevated temperatures, comprise two essential components: elastomeric thermoplastic polymer, preferably an organic polymer composite comprising diblock and triblock copolymers, and extender for the polymer. The extender may comprise a primary and a secondary extender, such as polybutene oil and mineral oil, respectively.

Disclosed are moisture and temperature resistant electrical connectors for sealingly connecting transmission means and sealant compositions adapted for use in such connectors, the sealants comprising (i) elastomeric thermoplastic polymer; (ii) extender for said elastomeric thermoplastic polymer; and (iii) cross-linked polymer. The cross-linked polymer is preferably cross-linked in the presence of said elastomeric thermoplastic polymer and is preferably a silicon-based cross-linked polymer.

The present invention discloses a method for laminating at least two polymer films. An intermediate assembly 40 is made comprising an adhesive film 20 and a dielectric polymer film 12. The method comprises the steps of: selecting an adhesive film 20 with a melting point T.sub.1, the adhesive film having inner and outer major surfaces 22, 24; selecting a polymer film 12, with a melting point T.sub.2, where T.sub.2 &gt;T.sub.1, the polymer film having inner and outer major surfaces 14, 16; subjecting the inner surface 14 of the polymer film 12 to a high voltage electric discharge to form a treated inner surface; heating the polymer film 12 having the treated inner surface to a temperature greater than T.sub.1 ; aligning the inner adhesive surface 22 and the inner treated polymer surface 14 in opposed facing relationship; applying pressure to urge the films 12, 20 relatively together; and heating the pressed together films to a temperature greater than T.sub.1 ; whereby the adhesive film 20 adheres to the polymer film 12 to form the intermediate laminated assembly 40. The intermediate assembly 40 is bondable to another substrate 28 to form a resultant laminated assembly 42, which may be formed into an article such as connector 44 wherein the intermediate laminate 40 remains assuredly bonded to substrate 28.

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Seven Valleys, PA, United States of America

Ricky C Mellinger