Hbi Branded Apparel Enterprises, LLC Corporation

Rick Kelley

Roger D Warren

Roxana Avalos-Dessner

Victoria Dekoster

A method is provided for forming a garment, including providing a fabric layer having sonically weldable material, the fabric layer having an inner surface and at least one opening region, the opening region having a periphery and an outer free edge, placing an elastic edge band having sonically weldable material around the entire periphery of the opening region, the edge band having first and second free edges and an inner surface, securing the first free edge of the edge band to the outer free edge of the opening region with a subsonic or ultrasonic edge weld to form a finished seamless edge along the opening region, and activating an adhesive along more than half of the inner surface of the edge band to secure the edge band and second free edge to the inner surface of the fabric layer.

Method of forming garments having seamless edge bands

A garment having a fabric layer and an edge band is provided. The edge band and the fabric layer each include a sonically weldable material. The garment has a sonic edge weld securing the edge band to the fabric layer along a cut edge of the garment and an adhesive securing the edge band to the fabric layer. During manufacture, the edge band is placed on the fabric layer, sonic energy is applied so that the fabric layer and the edge band are simultaneously trimmed along a cut edge and welded to one another along the cut edge, and an adhesive between the fabric layer and the edge band is activated to adhere the edge band to the fabric layer.

Garments having seamless edge bands and processes for making same

An upper support garment having a back portion comprising an inner fabric layer, an outer fabric layer, and an adhesive applied between the inner and outer fabric layers to connect together the inner and outer fabric layers. The inner fabric layer has a pair of cutouts therethrough and the adhesive layer has an identical pair of cutouts. The pair of cutouts of the inner fabric layer are positioned to correspond to the back muscles of a wearer.

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Germanton, NC, United States of America

Rick Kelley