Csi Technology, Inc.

Computational Systems, Inc.

Richard W Piety

Stewart V Bowers, Iii

Kenneth Ralph Piety

Kai T Bouse

James C Robinson

Christopher G Hilemon

Thomas E Nelson

Todd W Reeves

David Q Gaddis

Daniel G Simpson

Jim Robinson

A machine condition monitor resides in close proximity to a machine train, such as an AC inductive electric motor coupled to a driven unit such as a centrifugal pump or fan. A plurality of sensing devices are connected to the machine and the machine condition monitor. Machine state and condition parameters sensed by these devices are utilized by the machine condition monitor to derive machine condition values for each component and for the machine train as a whole. These derived condition values are transmitted via an industrial communications network to a control center where they can be trended and monitored. With no particular knowledge of machine analysis techniques or severity of specific machine faults, and no special training, Operators and Production Planners can use the condition values to plan production schedules, adjust process parameters, and request appropriate maintenance action.

Machine condition indication system

A method for detecting an event and/or behavior of interest based on monitoring data and selectively storing portions of the monitoring data associated with the event and/or behavior of interest. Preferably, the method includes defining a hierarchy of event and/or behavior types so that the storing of a first behavior/event type is preferred over a second behavior/event type, especially when storing capacity is scarce. A data management apparatus including a logic device and a long-term storage memory apparatus, the logic device for detecting an event and/or behavior of interest based on monitoring data and selectively storing portions of the monitoring data associated with the event and/or behavior of interest on the long-term memory storage apparatus.

Method and apparatus for automated storage of event-substantiating data

A portable route-based machine data collector stores audio files to supplement associated machine performance data, such as vibration data. The audio files, which may include voice comments, audio segments of raw vibration data, or frequency-shifted components of the vibration data, are stored in the data collector as standard-format digital audio files and are later downloaded to a computer for further analysis. Test personnel can then replay the audio files for data analysis personnel to get second opinions regarding whether machine faults may be indicated by the recorded sounds. Also, audio files associated with normal and abnormal machine operation may be saved on the portable data collector and used as baselines or for training purposes. Verbal operating instructions may also be stored as audio files on the portable data collector for replay by test operators in the field. In a case where the portable data collector is an ultrasonic monitoring unit, frequency-shifted (audible) ultrasonic data may be stored in an audio file in association with non-shifted ultrasonic data.

Enhancement of periodic data collection by addition of audio data

The present invention provides a system and method for monitoring an electrical signal appearing on a rotating machine shaft. The system comprises a probe assembly for placement against the rotating machine shaft that is in electrically conductive contact with the shaft. The probe assembly includes at least one circuit for receiving the electrical signal from the rotating machine shaft and producing various electrical signals that are read by a data processing system, which is coupled to the circuit. The data processing system determines from the electrical signal obtained from the circuit, the RMS AC voltage, DC voltage, peak voltage, and the RMS AC and DC current through two different resisters that are all appearing on the rotating machine shaft. The data processing system also performs Fast Fourier Transforms on the RMS voltage and current signals and produces a frequency spectrum over time.

System and method for measuring and analyzing electrical signals on the

An apparatus and method for machine data collection includes a hand-held personal computer (HPC) having route-based machine information data stored therein, and at least one hand-held sensor unit which includes a sensor for sensing an operating characteristic of the machine. The sensor unit includes a microcomputer for controlling the overall operation of the sensor unit, and a wireless communications port for wirelessly communicating with the HPC and/or other peripheral device. Wireless communications between the HPC and the sensor unit include uploading route-based machine information and instructions from the HPC to the sensor unit, and downloading collected sensor data from the sensor unit to the HPC. Data may also be manually input to the HPC, including reading from control panels and process gauges. All LCD visually displays information and instructions to the operator, and a set of headphones aurally informs and instructs the operator with regard to data collection. Data may be transmitted wirelessly from the sensor unit to the HPC as the data is being generated, or data may be stored in the sensor unit over multiple data measurement points and then downloaded to the HPC or other peripheral device. In a distributed database, the sensor unit is configured to read a bar code or memory module positioned adjacent a measurement point of the machine, and each memory module is used to store data corresponding to test point location, sensor unit analysis setup, alarm levels, route-based information, and the like.

Apparatus and method for machine data collection

A portable, hand-held, battery-powered rotor balancing calculator has a data port, which includes a host communications port to down-load set-up data from, and upload collected data to a host computer. A rotation sensor communications port receives data from the rotation sensor, and a vibration sensor communications port receives data from vibration sensors. An angle sensor communications port receives data from an angle sensor, and the calculator determines how far and in what direction the rotor has been rotated. The calculator also employs a power supply, a processor, and an operator interface. There is also a memory for data storage, menus with check-off lists, and procedures, including raw data screening procedures and collected data analysis procedures. A display is provided which depicts gathered data in a graphical form which is easily reconfigured for rotor viewing orientation.

Rotor balancing calculator

A method for rotationally positioning a rotor for balancing procedures uses an instrument within a housing that is temporarily mounted to the axial face of a rotor for determining rotational locations with respect to a reference mark located on the rotor. The instrument has a needle indicator which is responsive to gravity, and is mounted such that it can rotate independently of the position of the housing. Tick marks representing degrees are arranged in a circle around the edge of the needle indicator. Two sets of numerical scales are provided, each in a different color, one increasing in a clockwise direction, and the other increasing in a counter clockwise direction. Two arc shaped arrows are provided, one each in the two colors used for the two sets of numerical scales. The color of the arc shaped arrow that points in the direction of incremental rotor rotation indicates that the set of numerical scales printed in the same color should be used for reading the degree of rotation. The method overcomes operator confusion as to the direction in which rotational angles should be measured by associating rotor operational rotation and measured rotational angles with the color coded arrows and color coded numbers on the instrument.

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Knoxville, TN, United States of America

Richard W Piety