Johns Manville

Richard Thomas Packard

Mark William Charbonneau

Charles John Freeman

Ames Kulprathipanja

ChangQing Shen

Kurt A Lintelmann

A system for controlling the residual moisture in pre-cured binder coated glass fibers. The moisture of the binder coated glass fibers is measured after the process water is extracted in a collection box. Based on the level of moisture found in the coated glass fibers, adjustments are made to the process upstream of the moisture measurements. The adjustments include, but are not limited to, adjusting the amount of water used to make the binder composition; adjusting the amount of heat applied to the binder composition as it is applied to the glass fibers and adjusting the vacuum conditions used to extract the process water from the binder coated glass fibers. Control of the residual moisture in the precured binder coated glass fibers helps ensure proper curing of the binder during the subsequent curing step.

Control of pre-cured product moisture for formaldehyde-free fiberglass products

A method for determining the extent of cure of binder in a product comprising heating a sample of the product to vaporize free moisture in the sample and expel vaporized free moisture from the sample, measuring cure moisture content of the product, measuring binder content of the product, calculating a product ratio of cure moisture content to binder content, and comparing the product ratio of cure moisture content to binder content to a predetermined desirable ratio of cure moisture content to binder content.

Method of measuring extent of cure of binder in products

A method of measuring the extent of cure of a binder in a fibrous product is provided. The method comprises (a) providing a sample of a fibrous product, the fibrous product comprising fibers and a binder, (b) subjecting the sample to infrared spectroscopy to generate a spectral analysis, and (c) determining a binder cure ratio of the binder in the sample using the spectral analysis. The binder has carboxylic acid groups and alcohol groups that crosslink to form ester groups as the binder cures, and the binder cure ratio comprises a ratio between infrared absorption corresponding to a bond of the carboxylic acid groups in the binder and infrared absorption corresponding to a bond of the ester groups in the binder.

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Elbert, CO, United States of America

Richard Thomas Packard