Astenjohnson, Inc.

Richard Stone

Dale B Johnson

Roger Danby

Ronald H Seabrook

Allan Manninen

Michel Lacroix

Dale Johnson

A woven filtration fabric for cellulosic sheet formation. The warp yarns comprise intrinsic binder yarn pairs, and a set of dedicated machine side layer warp yarns. The members of each intrinsic binder yarn pair alternate with each other to define a single combined path in each layer. Whenever a member interweaves with a machine side layer weft yarn, at least one machine side layer warp yarn interweaves with the same weft yarn in the same knuckle. In some embodiments, the members form double knuckles in the machine side layer, firstly together with a first machine side layer warp yarn and then together with a second machine side layer warp yarn. The warp yarn path ratio of machine side layer warp yarns to single combined paths of the intrinsic binder yarn pairs is at least 1.5:1. The fabrics provide increased center plane resistance, resulting in improved drainage and sheet uniformity.

High fiber support intrinsic warp-tied composite forming fabric

A triple layer woven industrial fabric, particularly suitable for through-air drying applications, has a paper side (PS) layer and a machine side (MS) layer of polymeric warp and weft yarns woven to a repeat pattern wherein all the warp yarns are arranged as vertically stacked pairs, all the weft yarns comprise pairs of intrinsic weft binder yarns, and each pair of weft yarns forms an unbroken weft path in both the PS layer and the MS layer whereby when either the first or second member of the pair passes from the PS layer to the MS layer, the other member of the pair passes from the MS layer to the PS layer at an exchange point located between at least one common pair of warp yarns.

Triple layer industrial fabric for through-air drying process

Double layer forming fabrics, woven to an overall repeating weave pattern requiring at least 8 sheds in the loom, provide a low drainage area in a notional center plane between the paper and machine side layers, to resist and retard initial impingement drainage. Transverse binder yarn pairs follow a single combined path interweaving with paper side layer and machine side layer yarns, with long internal floats under at least four paper side layer yarns between exchange points and interlacing points in the machine side layer. The members of the pairs are laterally displaced in relation to each other along the single combined path. The fabric has a total warp fill after heatsetting of at least 100%. The drainage areas of the paper side layer and the machine side layers are between 25% and 50%, and the center plane drainage area is between 8% and 20%.

Double layer forming fabric with high center plane resistance

A forming fabric having a paper side layer and a machine side layer comprises a first set of paper side layer wefts, a second set of machine side layer wefts and a single set of warp yarn triplets. In the fabric weave pattern, each member of each triplet set of warp yarns interweaves with the paper side weft yarns to occupy in sequence segments of an unbroken warp path in the paper side surface, and each triplet in each set of warp yarns interlaces alone with at least one single machine side layer weft yarn. Each segment in the unbroken warp path is separated by at least one paper side layer weft yarn. The machine side layer interlacing points are regularly spaced. After heat setting, the fabrics typically have an air permeability typically from about 7,500 to about 10,500 m/m/hr. Paper products made using these fabrics have enhanced printability.

Warp triplet composite forming fabric

A double layer forming fabric for a paper making machine is woven to an overall repeating pattern, which comprises in combination paper side layer weft yarns, machine side layer weft yarns, and warp yarns. The paper side layer weft yarns interweave with the warp yarns in a first repeating weave pattern, the machine side layer weft yarns interlace with the warp yarns in a second repeating weave pattern, and the fabric is woven in an overall repeating pattern requiring 3N sheds, in which N is an integer and is at least 2. For each warp yarn, the first repeating weave pattern includes interweaving locations comprising a first and a second interweaving point, each of the interweaving points being separated by an internal warp float of at least two paper side layer weft yarns. For each warp yarn, the second repeating weave pattern includes a series of interlacing points in which each interlaced machine side layer weft yarn also passes substantially below an interweaving location of paper side layer weft yarns and each adjacent warp yarn. In addition, for each warp yarn, each of the first and second interweaving points with a paper side layer weft yarn is separated from an adjacent machine side layer interlacing point by at least two machine side layer weft yarns. The machine side face of the machine side layer includes exposed machine side layer weft yarn floats having a float length L defined as L=3N&#x2212;M, wherein M is an integer and is at least 1.

High support double layer forming fabric

A flat woven papermaker's forming fabric having a paper side layer and a machine side layer interconnected by pairs of machine side layer weft binder yarns. Each of the binder yarn pair members in sequence interlaces with a portion of the machine side layer warp yarns in segments of the weft yarn path so as to complete an unbroken weft path in the machine side layer weave pattern, and to provide an internal machine side layer float. Each of the binder yarn pair floats interweaves with a paper side layer warp yarn so as to bind the paper and machine side layers together. The location of the internal floats in each layer determines the available interweaving locations, not all of which need be used. A wider choice of possible paper and machine side layer weave design combinations is thus made available in forming fabrics, thereby allowing for a better match between the forming fabric and the paper maker's requirements.

Forming fabric with machine side layer weft binder yarns

A composite forming fabric woven to a repeating pattern in at least 6 sheds; up to at least 36 sheds can be used. All of the paper side layer warp yarns are pairs of intrinsic warp binder yarns ( ) occupying an unbroken warp path in the paper side surface including three segments. The first and a second are occupied in turn by each intrinsic warp binder yarn ( ), and the third by both intrinsic warp binder yarns ( ) of a pair. The first, second and third segments are separated by at least one paper side layer weft, and a first or second segment is adjacent each end of the third segment. Within each first and second segment, each intrinsic warp binder yarn ( ) also interlaces once with a machine side layer weft ( &prime;), at the same point as a machine side layer warp ( ) interlaces with the same weft ( &prime;). The weave path occupied by each member of a pair of intrinsic warp binder yarns ( ) can be the same or different. The segment lengths can be the same or different, and the machine side layer interlacing points can be regularly or irregularly spaced. After heat setting, the fabrics typically have a warp fill from about 110% to about 140%, an open area of at least 35% in the paper side surface, and an air permeability typically from about 3,500 to about 8,200 m /m /hr. Paper products made using these fabrics have enhanced printability.

Warp-tied composite forming fabric

A forming fabric having a paper side layer and a machine side layer comprises at least two systems of weft yarns and a single set of warp yarn triplets. In the fabric weave pattern, each member of each triplet set of warp yarns interweaves with the paper side weft yarns to occupy in sequence segments of an unbroken warp path in the paper side surface, and the members of each triplet interlace in pairs with single machine side layer weft yarns. Each segment in the unbroken warp path is separated by at least one paper side layer weft yarn. The machine side layer interlacing points can be regularly or irregularly spaced. After heat setting, the fabrics typically have a warp fill from about 105% to about 140%, an open area of at least 35% in the paper side surface, and an air permeability typically from about 3,500 to about 8,200 m,/m,/hr. Paper products made using these fabrics have enhanced printability.

Forming fabric woven with warp triplets

A composite forming fabric, comprising in combination a paper side layer having a paper side surface, a machine side layer and paper side layer intrinsic warp binder yarns. Each of the paper side layer and the machine side layer are woven together in a repeating pattern, and the two layers together are woven in at least 6 sheds, and up to at least 36 sheds can be used. All of the paper side layer warp yarns are provided by pairs of intrinsic warp binder yarns. The paper side layer weave pattern provides an unbroken warp path in the paper side surface including at least two segments, occupied in turn by each intrinsic binder yarn; the segments are separated by at least one paper side layer weft. Within each segment, each intrinsic binder yarn also interlaces once with a machine side layer weft, at the same point as a machine side layer warp interlaces with the same weft. The weave path occupied by each member of a pair of intrinsic warp binder yarns can be the same or different. The segment lengths can be the same or different, and the machine side layer interlacing points can be regularly or irregularly spaced apart. The fabrics as woven and before heat setting conveniently have a warp fill of from about 100% to about 125%. After heat setting, the fabrics typically have a warp fill from about 110% to about 140%, an open area of about 35% or more in the paper side face of the paper side layer, and an air permeability that is typically from about 3,500 to about 8,200 m,/m,/hr. The fabrics are thus particularly suitable for the formation of paper products having very low micro density differences, which provides enhanced printability.

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Carleton Place, Canada

Richard Stone