Globe-union Inc.

Johnson Controls Technology Company

Richard R Binder

William H Tiedemann

Guy D McDonald

William J Wruck

Paul E Bantz

Daniel J Cantillon

Jeffrey J Schneider

Bryan L McKinney

John Newman

Allen C Chapman

Christopher J Hansen

John M Raduka

Richard C Stone

A grid for a battery is disclosed. The battery grid includes an electrically conductive grid body having opposed top and bottom frame elements. At least one of the frame elements has a cross section with coined edges. The battery grid also includes a plurality of interconnecting electrically conductive grid elements spanning between the opposed top and bottom frame elements defining a grid pattern. Methods of forming a battery grid are also disclosed.

Battery grids and methods for manufacturing same

A process for cutting a moving strip to form a series of plates, such as battery plates, includes the initial step of transporting the strip past a rotary divider including a cutter having radial blades configured to cut the strip into the plates. The cutter further has a set of blades for cutting individual pieces from the strip, which pieces are not part of the plates. As the cutter blades cut the strip to form the plates and pieces, a vacuum system applies suction to draw the pieces cut from the strip inwardly into the cutter through holes in the cutter, and then out of the cutter. The holes are each located adjacent each one of the corresponding blades and are shaped and positioned to permit the cut-away piece to pass through. In a preferred embodiment, the vacuum system includes a pair of vacuum manifolds that apply suction at opposite ends of the cylindrical cutter. An apparatus for carrying out the foregoing process accordingly includes a rotary divider as described above provided with a vacuum system. Battery plates made according to the foregoing process are improved in that the two lower corners have a rounded shape lacking a sharp edge which tends to tear an adjacent separator. Such a plate may be inserted bottom end first into a separator envelope to form a plate element for use in a lead-acid battery.

Process and apparatus for forming battery plates

Battery plates having rounded lower corners

A fibrous material is inserted into the head space above the cells in a storage battery to attenuate the explosion of combustible gases accumulating therein. The attenuation material preferably includes a proportion of fine fibers effective for attenuation and a proportion of heavier fibers effective for electrolyte management.

Battery having improved explosion attenuation material

An electric storage battery according to the invention has a porous explosion attenuating material disposed within a head space of the battery case over the electrode elements. The attenuating material forms a layer or lining on the inner surface of the top wall of the case, and preferably also on the inner surface of the upper ends of each side wall between the electrode elements and the top wall. The interior of the head space remains open. Such an explosion attenuating material is effective to limit pressure build-up resulting from ignition of said gases within the case.

Explosion attenuation system and method for assembly in battery

A porous compressible plastic material is inserted into the head space above the cells in a storage battery to attenuate the explosion of combustible gases accumulating therein. The attenuation material is distributed to create a unique bimodal pore distribution, including a major proportion of small pores effective in attenuation and a minor proportion of large pores effective in gas and electrolyte management. Both open cell and fibrous materials may be utilized.

Battery explosion attenuation material and method

A porous compressible plastic material is inserted into the head space above the cells in a storage battery to attenuate the explosion of combustible gases accumulating therein. The attenuation material is distributed to create a unique bimodal por distribution, including a major proportion of small pores effective in attenuation and a minor proportion of large pores effective in gas and electrolyte management. Both open cell and fibrous materials may be utilized.

A porous compressible plastic material is inserted into the head space above the cells in a storage battery to attenuate the explosion of combustible gases accumulating therein. The attenuation material has a unique bimodal pore distribution, including a major proportion of small pores effective in attenuation and a minor proportion of large pores effective in gas and electrolyte management. Both open cell and fibrous materials may be utilized.

Porous compressible plastic material, effective in attenuating the explosion of combustible gases which accumulate in the head space of a storage battery, is prepared for installation by compressing the material and maintaining the compression with a releasable binding means. The compressed attenuation material is inserted into the head space of the battery and, upon release of the binding means, the material reexpands to fill the head space. Various embodiments of the general method are disclosed and each may be used with a variety of open cell and fibrous plastic materials. The releasable binder may be either a physical enclosure or a chemical adhesive, each of which is preferably releasable by dissolution in the battery electrolyte.

Growing community of inventors

Menomonee Falls, WI, United States of America

Richard R Binder