Stanadyne Corporation

Richard Paulo Pellini

Yevgeniy Norkin

Kenneth R Morel

David G Palermo

Dominic M Myren

Michael Wegrzyniak

A high pressure fuel pump includes an inlet metering valve arranged to control a quantity of fuel delivered to the pumping chamber during retracting motion of the pumping plunger. The inlet metering valve includes a metering valve member movable between a closed position and an open position, movement of the metering valve member from the closed position to the open position defining a variable flow area that increases as the metering valve member moves from the closed position toward the open position. An actuator piston in an actuator bore is exposed to pressure in the common rail. The actuator piston is biased toward a first position corresponding to low pressure in the common rail and movable toward a second position corresponding to maximum pressure in the common rail. The actuator piston includes a valve stop that determines a metering position of the metering valve member.

High pressure fuel pump with mechanical pressure regulation

The disclosed inlet check valve is used in a high pressure fuel pump and is comprised of a valve member integrally connected to a valve stem which is coupled to an inlet valve armature. The valve member has a stroke along an axis between an open position and a closed position. An inlet valve solenoid generates a magnetic field in an inlet valve pole to attract the inlet valve armature and move the valve member from the open position to the closed position. In the open position, the valve member contacts an inlet valve stop and a gap greater than the stroke of the valve member is defined along the axis between the inlet valve armature and the inlet valve pole. In the closed position, an inlet valve seat mates with the valve member and an armature gap remains between the inlet valve armature and the inlet valve pole.

Inlet control valve for high pressure fuel pump

In a high pressure fuel supply system, a variable speed motor asynchronously actuates a pumping piston with a drive mechanism including a circular cam with cam roller, having an axis that is offset from the axis of the cam drive shaft. A rolling or sliding cam follower is rigidly connected to the piston, and a piston retainer is operatively connected among the piston, the cam follower and the cam roller. As the cam shaft rotates, the cam roller rotates eccentrically relative to the cam shaft while maintaining contact with the cam follower, thereby reciprocating the follower and the piston along the actuation axis, in corresponding charging and pumping strokes of the piston.

Roller drive mechanism for GDI pump

An energize-to-close solenoid operated spool type inlet control valve for a high pressure fuel pump is variably positionable relative to a sleeve having three inlet feed ports and the inlet check valve member, to implement three stages of pump operation: limp-home, low-pressure flow from the low-pressure feed pump to the common rail, no flow to the common rail, and metered quantity of flow to the common rail. The spool valve includes an axially extending internal passage fluidly connected to a fluid volume at the front end of the spool valve, and a control port at the back end of the spool valve, selectively alignable to fluidly connect the ports. Two springs of different lengths either alone or together, bias the spool valve toward opening of the inlet check valve.

Three stage proportional control valve

In a hybrid fuel supply system for the same high pressure supply pump used for gasoline direct injection (DI) is also used to supply the port injection (PI) system. For a given pumping stroke, fuel can be delivered only to the DI system, only to the PI system, or a first portion can be delivered to the DI system and a second portion delivered to the PI system. The pumping chamber always fills to maximum volume. Fuel metering for DI is by a control valve, which when closed delivers fuel into the DI system and when opened 'spills' pumped fuel into the PI system. Any 'spill' at high pressure opens a pressure regulating valve in the PI system that dumps fuel at excess pressure to a low pressure region to maintain the PI system at a constant target pressure.

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South Windsor, CT, United States of America

Richard Paulo Pellini