Castrol Limited

Michael E. Mchenry

Irwin L. Goldblatt

Richard P. Sauer

Frederick J. Boden

Richard P Sauer

Irwin L Goldblatt

Michael E McHenry

Frederick J Boden

Nicholas W Groeger

Shean-Jer Chen

A grafted polymer, either polyolefin or polyester, containing monomers associated with sludge and varnish control as well as monomers associated with soot handling to provide a graft polymer exhibiting multiple performance attributes. Also described are methods for manufacturing these novel multiple-function graft polymers via solution and melt processes. Lubricating oil compositions containing these novel multiple-function polymers as an additive that display performance characteristics directed to good soot handling and sludge and varnish control as well as control of viscosity increase are described.

Multiple-function dispersant graft polymer

The present invention provides a multiple function dispersant viscosity index improver, a method of making the multiple function dispersant viscosity index improver, and a lubricating oil comprising the multiple function dispersant viscosity index improver. The multiple function dispersant viscosity index improver comprises two different functional groups, each directly grafted to a polymer backbone having graftable sites. The first functional group comprises the reaction product of an acylating agent and a first amine, the first amine comprising an aromatic primary amine, and the second functional group comprises the reaction product of an acylating agent and a second amine, the second amine comprising an aliphatic primary amine. The first functional group provides the dispersant viscosity index improver with soot handling performance attributes and the second functional group provides the dispersant viscosity index improver with sludge and varnish control performance attributes.

Multiple function dispersant viscosity index improver

A multiple function polymer comprising a graft polymer of a polyolefin, a nitrogenous, ethylenically unsaturated, aliphatic or aromatic monomer having from 2 to about 50 carbon atoms, and an organo-metallic compound capable of reacting with said polyolefin is disclosed. Also disclosed is a process for making said multiple function graft polymer. Also disclosed is a lubricating oil comprising a lubricant base oil, the multiple function polymer, and optionally other dispersants. Also disclosed is a multiple function polymer comprising a graft polymer of a polyolefin, and an organo-metallic compound capable reacting with said polyolefin, and a process for making the same.

Multiple function graft polymer

The composition and preparation of multifunctional graft polymers useful as dispersants are described. The dispersants described are suitable for controlling sludge and varnish as well as soot, friction and wear. The product is useful as a lubricant additive.

The present invention relates to a graft polymer of (a) a polyalphaolefin having a weight average molecular weight of less than 15000 and a polydispersity of 1.1 to 10; (b) a nitrogenous, ethylenically unsaturated, aliphatic or aromatic, graftable monomer having from 2 to about 50 carbon atoms; and (c) an organo-metallic compound selected from organo-molybdenum, organo-titanium, organo-manganese compounds and mixtures thereof; a process for making the graft polymer; and a lubricating oil composition comprising a major amount of a base oil and a minor amount of the graft polymer.

Graft polymer and related methods and compositions

Methods are disclosed for making graft copolymers. The methods comprise the steps of: (a) providing (i) an ethylene/propylene (EP) copolymer or other graftable polymer, (ii) an ethylenically unsaturated sulfur-, nitrogen- and/or oxygen-containing monomer, and (iii) an amount of an initiator sufficient to graft said monomer and EP copolymer or other graftable polymer, (b) introducing said EP copolymer or other graftable polymer into an extruder; (c) introducing said monomer into the extruder; (d) introducing said initiator into the extruder, wherein at least one of the above-identified reactants in (a) is introduced in the presence of a polar solvent; and (e) reacting said EP copolymer or other graftable polymer, monomer and initiator by operating said extruder, thereby forming the graft copolymer. This invention also relates to methods of making a dispersant viscosity index improver and methods for making a lubricating oil. This invention further relates to graft copolymer products made by the aforementioned methods.

Processes for preparing grafted copolymers

A grafted polyolefin containing one or more of N-vinylimidazole, 4-vinylpyridine, or other ethylenically-unsaturated nitrogen-containing or oxygen-containing graftable monomers grafted to a polyolefin copolymer is disclosed. The grafted polyolefin preferably has a weight average molecular weight of from about 20,000 to about 500,000, a polydispersity of less than about 10, and an ADT value of at least about 8. The grafted polyolefin can be defined as containing more than about 1.2% by weight of grafted monomer on a polyolefin, or as containing at least about 13 moles of graftable monomers per mole of polyolefin, or as having an asphaltene dispersancy test (ADT) value of at least about 8. Also described is a lubricating oil comprising a lubricant base oil and a grafted polyolefin as described above. Also described is a method of making a dispersant viscosity index improver. N-vinyl-imidazole or other ethylenically unsaturated nitrogen-containing and/or oxygen-containing graftable monomers and a graftable polyolefin are reacted with enough of an initiator to graft the monomer to the polyolefin. The initiator and/or graftable monomer is added to the other ingredients, maintained at the reaction temperature, over a period of time. The reaction temperature is maintained at a level high enough to give acceptable reaction times. The N-vinylimidazole and the initiator each can be added at a uniform, relatively slow rate during the reaction.

Polar grafted polyolefins, methods for their manufacture, and lubricating oil compositions containing them

Methods for making graft copolymers include (a) providing (i) an ethylene/propylene 9EP) copolymer or other graftable polymer, (ii) an ethylenically unsaturated sulfur-, nitrogen- and/or oxygen-containing monomer, and (iii) an amount of an initiator sufficient to graft said monomer and EP copolymer or other graftable polymer, (b) introducing the EP copolymer or other graftable polymer into an extruder, (c) introducing the monomer into the extruder, (d) introducing the initiator into the extruder, wherein at least one of the reactants employed in step (a) is introduced in the presence of a polar solvent, and (e) reacting the EP copolymer or other graftable polymer, monomer and initiator by operating the extruder, thereby forming the graft copolymer. Methods of making dispersant viscosity index improver and methods for making a lubricating oil, as well as graft copolymers, viscosity index improvers and lubricating oils made by such methods are also contemplated.

A grafted polyolefin containing one or more of N-vinylimidazole, 4-vinylpyridine, or other ethylenically-unsaturated nitrogen-containing or oxygen-containing graftable monomers grafted to a polyolefin copolymer is disclosed. The grafted polyolefin preferably has a weight average molecular weight of from about 20,000 to about 500,000, a polydispersity of less than about 10, and an ADT value of at least about 8. The grafted polyolefin can be defined as containing more than about 1.2% by weight of grafted monomer on a polyolefin, or as containing at least about 13 moles of graftable monomers per mole of polyolefin, or as having an asphaltene dispersancy test (ADT) value of at least about 8. Also described is a lubricating oil comprising a lubricant base oil and a grafted polyolefin as described above. Also described is a method of making a dispersant viscosity index improver. N-vinylimidazole or other ethylenically unsaturated nitrogen-containing and/or oxygen-containing graftable monomers and a graftable polyolefin are reacted with enough of an initiator to graft the monomer to the polyolefin. The initiator and/or graftable monomer is added to the other ingredients, maintained at the reaction temperature, over a period of time. The reaction temperature is maintained at a level high enough to give acceptable reaction times. The N-vinylimidazole and the initiator each can be added at a uniform, relatively slow rate during the reaction.

Polar grafted polyolefins, methods for their manufacture, and

A grafted polyolefin containing at least about 13 moles of N-vinylimidazole or other ethylenically-unsaturated nitrogen-containing and/or oxygen-containing monomers per mole of a grafted polyolefin backbone is disclosed. The graft polyolefin has a weight average molecular weight of from about 20,000 to about 500,000 and a polydispersity of less than about 10. The grafted polyolefin can alternatively be defined as containing more than about 1.2% by weight of grafted monomer on a polyolefin. Also described is a lubricating oil comprising a lubricant base oil and a grafted polyolefin as described above. Also described is a method of making a dispersant-viscosity index improver. N-vinylimidazole or other ethylenically unsaturated nitrogen-containing and/or oxygen-containingmonomers and a graftable polyolefin are reacted with enough of an initiator to graft at least about 13 moles of the monomer to each mole of the polyolefin. The initiator and/or monomer is added to the other ingredients, maintained at the reaction temperature, over a period of time. The reaction temperature is maintained at a level high enough to give acceptable reaction times. In one embodiment, the N-vinylimidazole and the initiator are each added at a uniform, relatively slow rate during the reaction.

A grafted polyolefin containing N-vinylimidazole, 4-vinylpyridine, or other ethylenically-unsaturated nitrogen- or oxygen-containing graftable monomers grafted to a polyolefin copolymer. The grafted polyolefin preferably has a weight average molecular weight of from about 20,000 to about 500,000 and a polydispersity of less than about 10. The grafted polyolefin can contain more than about 1.2% by weight of grafted monomer or 13 or more moles of graftable monomers per mole of polyolefin and have an asphaltene dispersancy test (ADT) value of at least about 8. Also described is a lubricating oil comprising such a grafted polyolefin. Also described is a method of making a grafted polyolefin dispersant viscosity index improver by adding the graft monomer or the initiator slowly during the reaction. The present reaction can optionally be carried out by providing a melted reactant composition in an extruder or other polymeric mixer.

A grafted polyolefin containing at least about 13 moles of N-vinylimidazole or other ethylenically-unsaturated nitrogen-containing and/or oxygen-containing monomers per mole of a grafted polyolefin backbone is disclosed. The graft polyolefin has a weight average molecular weight of from about 20,000 to about 500,000 and a polydispersity of less than about 10. The grafted polyolefin can alternatively be defined as containing more than about 1.2% by weight of grafted monomer on a polyolefin. Also described is a lubricating oil comprising a lubricant base oil and a grafted polyolefin as described above. Also described is a method of making a dispersant-viscosity index improver. N-vinylimidazole or other ethylenically unsaturated nitrogen-containing and/or oxygen-containing monomers and a graftable polyolefin are reacted with enough of an initiator to graft at least about 13 moles of the monomer to each mole of the polyolefin.

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North Plainfield, NJ, United States of America

Richard P Sauer