Virtek Vision Corporation

Virtek Vision Intelligence Robotics Technologies Corporation

Richard Michael Bordignon

Kurt D Rueb

John P Wieczorek

Robert A Bordignon

David J Wigg

A method of assembling components of an assembly, such as the components of a truss, using a laser imaging system in combination with assembly jigs. The jigs may be slidably mounted on an assembly table wherein the jigs include laser alignment indicia on a top surface of the jigs spaced a predetermined distance from a side surface of the jigs. The method includes projecting an enlarged laser generated outline of at least a portion of the components to be assembled which is spaced laterally from an outline or template of the components in the assembled position a distance equal to the distance between the laser alignment indicia and the side surface of the jigs and spaced vertically a distance equal to the distance between the indicia and the work surface. The jigs are then moved on the work surface to align the laser alignment indicia with the enlarged outline and affixed relative to the work surface. Finally, the components are assembled on the work surface in generally abutting relation with the side surfaces of the jigs and assembled. Where the assembly method of this invention is used for assembling trusses, the laser generated outline may be used to orient the truss planks.

Method of assembling components of an assembly using a laser image system

A method for generating 3D data of an object using a laser projector uses the steps of calibrating at least two laser projectors to a known coordinate system relative to an object; projecting a first laser beam along a path to a point on the object; placing a reflection target at the point for reflecting the first laser beam for generating a first feedback signal indicative of the first laser beam hitting the reflective target; calculating first vector coordinates of the path of the first laser beam; projecting a second laser beam towards the point; moving the second laser beam in a predetermined pattern until the second laser beam reflects off of the reflective target generating a second feedback signal indicative of the second laser beam hitting the reflective target; calculating second vector coordinates of the path of the second laser beam; triangulating the first vector coordinates with the second vector coordinates establishing a digitized 3D coordinate of the point relative to the coordinate system; responsive to an external signal, storing the 3D coordinate in an electronic memory storage device; manipulating the target reflector to points of interest on the surface; and repeating the steps to generate a series of digitized 3D coordinates.

3D imaging using a laser projector

A laser projection system for projecting an image onto a surface comprises a laser projector operably connectable to a computer. The computer controls the operation of the system. The laser projector comprises a laser beam source for generating a laser light beam, a collimator comprising a focusing leans for focusing the laser light beam to a focal point, a collimating lens for collimating the laser light beam beyond the focal point and a wedge-shaped lens having an apertured interposed between the focusing lens and collimating lens. The aperture has a size for passing the laser light beam therethrough. Two scanners direct the light beam about a light path. A photo sensor receives light refracted by the wedge-shaped lens and generates a feedback signal. A plurality of target reflectors, each having a retroreflective material for retroreflecting light back to its source. The laser light beam is projectable in a predetermined pattern and if the laser light beam is retroreflected back to the laser light source, the retroreflected laser light beam is refracted by the wedge-shaped lens towards the photo sensor for generating a feedback signal for the computer. The plurality of target reflectors comprises a plurality of mountable targets for removably mounting on the surface. Upon striking the mountable targets with the laser beam, the photo sensor generates a plurality of feedback signals for establishing spatial coordinates of the mountable targets. The plurality of target reflectors further comprises a moveable target for inserting in the light path of the laser beam while projecting the image. Upon striking the moveable target with the laser beam, the photo sensor generates a feedback signal for limiting the area of projection of the image.

Growing community of inventors

Waterloo, Canada

Richard Michael Bordignon