Electric Power Research Institute Incorporated

Richard M Tilley

David Wayne Gandy

Gregory J Frederick

Kent Coleman

James W Hales

William Frederick Newell, Jr

A method, an apparatus ( ), and a prefabricated replacement tube ( ) are provided for repairing a defect ( ) in a tube ( ), such as in a waterwall ( ). In the method, a replacement tube ( ) is prefabricated having a wall ( ), a central opening ( ) extending through a portion thereof, and a predetermined length. A length of the tube ( ), including the defect ( ), equal to the predetermined length is removed. The replacement tube ( ) is positioned between stubs ( ) of the tube ( ), and a rotatable torch ( ) of an automated welding apparatus ( ) inserted through the opening ( ) to align with a joint between an end ( ) of the replacement tube and a stub ( ). The torch ( ) is rotated to join it to the stub ( ) along the entire joint. The torch ( ) is then removed, turned 180 degrees, and reinserted to weld the remaining joint. Optionally, the replacement tube ( ) is held in position before welding by slip rings ( ) which are slid down to cover the joints.

Growing community of inventors

Harrisburg, NC, United States of America

Richard M Tilley