Lantech.com, LLC

Penreco

Richard L Johnson

Patrick R Lancaster, Iii

Michael P Mitchell

Jeremy D McCray

Patrick R Lancaster

Jeremy D Mccray

Curtis W Martin

Philip R Moore

David Gary Eldridge

Willie Martin Hall

Thomas Harris

Robert D Janes

Joseph Donald Norris

David E Eldridge

Iii Lancaster Patrick R

Wei Song

David S Morrison

Phillip R Moore

Michael Mitchell

David E Eldrige

Jeremy D Anderson

David Elliott, Iii

Jeremy Mccray

Iii Patrick R Lancaster

Patrick R Lancaster Iii

Joseph D Norris

Patrick R Iii Lancaster

Sr Robert D Janes

Harris Thomas

A method, apparatus and program product monitor a wrap force during a wrap cycle to dynamically control the dispense rate of a packaging material dispenser to meet a desired containment force to be applied to a load. A conversion may be performed between wrap force and containment force for the monitored wrap force or a containment force parameter to facilitate the performance of a comparison between the monitored wrap force and a containment force parameter associated with the desired containment force to be applied to the load. A wrap force parameter may also be dynamically adjusted, and in some instances, the dynamic adjustment may be responsive to monitored wrap force, and may be used to meet a load containment force requirement for a load. In other instances, the dynamic adjustment may be responsive to monitored packaging material breaks to reduce the occurrence of packaging material breaks.

Dynamic adjustment of wrap force parameter responsive to monitored wrap force and/or for film break reduction

An apparatus for wrapping a load may include a film dispenser for dispensing a film web including a film dispensing drive. The apparatus may also include a rotational drive system for providing relative rotation between the load and the dispenser during a wrapping cycle. The apparatus may further include a controller configured to operatively couple the film dispensing drive and the rotational drive system such that, for any portion of a revolution of the film dispenser relative to the load during the wrapping cycle, the film dispenser dispenses a selected length of the film web corresponding to the portion of the revolution.

Electronic control of metered film dispensing in a wrapping apparatus

A method, apparatus and program product perform automatic load profiling to optimize a wrapping operation performed with a stretch wrapping machine. Automatic load profiling may be performed, for example, to determine a density parameter for a load that is indicative of load stability such that one or more control parameters may be configured for a wrapping operation based upon the density parameter. Automatic load profiling may also be performed, for example, to detect a load with a nonstandard top layer, e.g., a load with a top or slip sheet, a load with an easily deformable top layer, a load with a ragged top surface topography and/or a load with an inboard portion, such that a top layer containment operation may be activated during wrapping to optimize containment for the load.

Stretch wrapping machine with automatic load profiling

A method, apparatus and program product may determine load stability for a load to be wrapped based upon sensing the response or reaction of the load to a disturbance applied to the load, e.g., through intentionally moving, shaking, tilting, pushing, impacting or otherwise applying an input force to the load and sensing the response using one or more sensors. The sensed response may then be used to determine a load stability parameter that may be used in the control of a load wrapping apparatus when wrapping the load.

Stretch wrapping machine with automated determination of load stability by subjecting a load to a disturbance

An automatic roll change system for a stretch wrapping machine may include multiple mechanically-actuated load stations capable of being actuated by a common actuator assembly, as well as pivotable support members for use in positioning packaging material in a tortuous path for loading into a packaging material dispenser.

Automatic roll change for stretch wrapping machine

A method, apparatus and program product implement top layer containment operations to optimize containment of various types of loads such as loads with top/slip sheets, ragged topographies, and/or inboard portions. Bidirectional control of the elevation of a web of packaging material may be performed within one or more revolutions between a load and a packaging material dispenser to selectively engage one or more corners of the load with a web of packaging material while passing the web of packaging material inwardly of one or more other corners of the load.

Stretch wrapping machine supporting top layer containment operations

A wrapping apparatus and method utilize a controlled intervention to vary a dispense rate relative to a predicted dispense rate calculated based upon a predicted demand for packaging material.

Load wrapping apparatus with controlled interventions

A wrapping apparatus and method utilize a corner rotation angle-based wrap control that controls the rate at which packaging material is dispensed based on the rotational position of one or more corners of the load determined during relative rotation established between the load and a packaging material dispenser.

Dynamic rotation angle-based wrapping

A wrapping apparatus and method utilize a rotational data shift to a wrap speed model to offset system lag.

Load wrapping apparatus with rotational data shift

A wrapping apparatus and method recalculate the calculated location of at least one corner of a load at one or more elevations during relative rotation between the load and a packaging material dispenser to accommodate variations in length, width and/or offset of the load at different elevations.

Rotation angle-based wrapping of loads with varying dimensions

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LaGrange, KY, United States of America

Richard L Johnson