Satcon Technology Corporation

Beacon Power Corporation

Chrysler Corporation

Richard L Hockney

David B Eisenhaure

James R Downer

Bruce G Johnson

Vijay M Gondhalekar

Gita P Rao

Norman C Brackett

Ralph C Fenn

Stephen B Nichols

William E Stanton

Geoffrey B Lansberry

Matthew L Lazarewicz

Martin Wayne Frash

Eric A Lewis

Shankar Jagannathan

Kevin Leary

James G Crowley

Dariusz Antoni Bushko

William T Larkins

Gary M Colello

James L O'Rourke

Luka Serdar

Ward Spears

Francis E Nimblett

Timothy J Hawkey

Michael Jonathan Gerver

William R Snow

David Ansbigian

Michael E Amaral

Matthew Polimeno

Geoff B Lansberry

Vladislav Davidkovich

Emil Muchnik

Michael F Smith

Monique Gaffney

An advanced composite flywheel hub and associated method are described for use in a flywheel rotor assembly that includes a shaft and a rim. The hub includes a shaft engaging portion and a rim engaging portion, and is configured for maintaining engagement with the shaft and the rim during operational rotation of the flywheel rotor assembly. The hub exhibits a bending mode, and includes a first layer having axial fibers for stiffening the hub with respect to the bending mode. The hub can further include a stiffening arrangement for increasing the radial stiffness of the shaft engaging portion.

Advanced flywheel hub and method

Featured is a method for passively-repulsively lifting a rotor assembly () of a flywheel energy storage system (), comprising the steps of mechanically coupling a first permanent magnet () to the rotor assembly () and fixedly positioning a second permanent magnet () proximal to the first permanent magnet () so that a repulsive force is generated therebetween causing the first permanent magnet () to move with respect to the second permanent magnet (), thereby causing the rotor assembly () to be lifted to an operating level. The method further includes applying a radial force sufficient in magnitude and direction to oppose a radial force being generated by the permanent magnet repulsive force. Also featured is a passive-repulsive rotor assembly lift system () for a flywheel energy storage system () and a flywheel energy storage system () including such a repulsive rotor lift system ().

Repulsive lift systems, flywheel energy storage systems utilizing such systems and methods related thereto

A crash management system for implementation in a flywheel energy storage system (FESS) is provided. Implementation of such a system entails designing an FESS rim that is highly failure resistant, and designing the FESS such that if one, some, or even all of its components fail, they are physically prevented from accumulating and releasing enough energy to cause rim burst, thus leaving the rim intact and capable of safely remaining spinning even after one or more FESS component failures have occurred.

Crash management system for implementation in flywheel systems

A permanent magnet motor assembly for use in a flywheel is disclosed, including a rotor, a stator, and a coil positioned in the stator. One or more magnets is attached to the rotor such that magnetic field lines are directed radially toward the coil for generating torque and thus driving the motor. A shield covers the magnet, preventing the magnetic flux lines from impacting a plate on the stator and causing excess heat and energy losses. The shield can be a cup or a snap-fit ring preferably made of magnetic steel which directs stray magnetic flux lines toward the rotor to be converted into useful work.

Permanent magnet motor assembly having a device and method of reducing parasitic losses

An electrical energy storage system for supplying power to a load comprises a plurality of flywheel energy storage systems, each supplying a power output signal, and a connector circuit. The connector circuit connects the flywheel energy storage systems to the load, but the flywheel energy storage systems are not connected to each other. Each of the flywheel energy storage systems comprises a flywheel turning at an initially predetermined rate, a motor/generator coupled to the flywheel, a bi-directional inverter circuit coupled to the motor/generator and to the load, and a control circuit coupled to the motor/generator and the bi-directional inverter circuit. The control circuit controls the power output signal of the flywheel energy storage system independently of the other flywheel energy storage systems.

Multiple flywheel energy storage system

A power supply device for providing uninterrupted power for a period of time is disclosed. The power supply device has a controller and a flywheel device. The flywheel device has a housing that contains a flywheel rotor and a motor/generator rotor. The flywheel rotor and the motor/generator rotor are mounted on a common shaft. An active axial magnetic bearing is located to support the shaft for frictionless rotation. The bearing provides support for the shaft, the flywheel rotor and motor/generator rotor. The axial magnetic bearing is attached to the housing and provides, in combination with the motor/generator rotor, a flux path and magnetic field to exert a magnetic force to lift the motor/generator rotor and the shaft on which it is mounted.

Flywheel power supply having axial magnetic bearing for frictionless rotation

A rotary motor and a rotary magnetic bearing are integrated in a compact assembly that is contact-less. A stator assembly surrounds a ferromagnetic rotor with an annular air gap which can accommodate a cylindrical wall, e.g. of a chamber for semiconductor wafer processing. The stator assembly has a permanent magnet or magnets sandwiched between vertically spaced magnetic stator plates with plural pole segments. The rotor is preferably a ring of a magnetic stainless steel with complementary pole teeth. The stator assembly (i) levitates and passively centers the rotor along a vertical axis and against tilt about either horizontal axis, (ii) provides a radial position bias for the rotor, and (iii) establishes a motor flux field at the rotor poles. Polyphase coils wound on the stator plates produce a rotating flux field that drives the rotor as a synchronous homopolar motor. A rotor without pole teeth allows operation with an asynchronous inductive drive. A controller energizes control coils wound on each stator pole segment in response to a sensed physical position of the rotor. The control coils provide active radial position control and can actively damp tip and tilt oscillations that may overcome the passive centering.

Integrated magnetic levitation and rotation system

A flywheel energy storage device has a central shaft, a flywheel having a flywheel rotor supported by and mounted for rotation around said shaft, and a motor/generator having a stator and a rotor. The rotor is formed integrally with the flywheel rotor. The stator has an outer cylinder that is cooled by a liquid flowing in contact with its cylindrical surface. Preferably, the stator has (i) a cylindrical hub having an outer surface and longitudinal channels formed therein, (ii) a cylinder surrounding said cylindrical hub thereby providing passages through the channels, and (iii) end caps sealing the passages and providing a distribution channel for distributing fluid to said passages, thereby providing fluid cooling passages for said stator. A radial vibration dampener can be positioned at one or both ends of the shaft. The dampener has a plurality of spring members positioned between two cylindrical surfaces, one end of each spring member being attached to each cylindrical surface.

Flywheel permanent magnet machine

A narrow band controller for suppressing disturbances from a source responsive to an input signal representative of the frequency spectrum of a disturbance from the source and providing an output signal having a similar frequency spectrum as the frequency spectrum of the input signal based on the input signal including delay logic for delaying, for a period of time, the received input signal for assuring the output signal has a phase different than the phase of said input signal.

Narrow band controller

A flywheel controller for commutating a stator of a flywheel is disclosed wherein the flywheel controller includes a sensing unit to sense the position of a rotor and for creating a rotational signal, a control unit operatively connecting to the sensing unit for creating a command signal, and a commutator operatively connected to the controller for receiving the command signal to commutate the stator, wherein the commutator includes a pulse width modulator for controlling power from the flywheel over a first predetermined power range and a step generator for controlling power from the flywheel over a second predetermined power range.

Flywheel controller

The present invention is an energy storage apparatus. The energy storage apparatus includes a stator that is stationary. The stator includes a winding encircling the stator for generating an output voltage. The energy storage apparatus also includes a rotor rotating relative to the stator. The rotor includes a plurality of magnets on a surface of the rotor adjacent to the stator. The rotor and stator include a gap between the magnets and the stator. The magnets are a source for the output voltage generated in the winding. The output voltage generated is dependent on the gap and the speed of the rotor. The energy storage apparatus uses centrifugal growth to regulate the output voltage.

Output voltage regulation using rotor growth

A magnetoelastic magnetometer having a magnetoelastic member for placement in a magnetic field, An effect on the stiffness of the magnetoelastic member caused by the magnetic field is measured, and magnitude of the field is determined in response.

Magnetoelastic magnetometer

A fixed gain electromagnetic actuator for controlling the position of a body including at least two pair of a magnetically permeable pole spaced from the body, bias coils about each pole, separate control coils about each pole, a bias source for the bias coils providing a current in the bias coils producing a steady-state equal strength magnetic field on opposing sides of a body, and a control source for the control coils providing a current in the control coils for producing an increase in the magnetic field on one side of the body and a corresponding equivalent decrease in the magnetic field on the opposing side of the body to compensate for any external upsetting forces acting on the body.

Growing community of inventors

Wilmington, MA, United States of America

Richard L Hockney