Ex-cell-o Gmbh

Other

Bryant Grinder Corporation

Richard H Gile

Victor F Dzewaltowski

Edward C Bourgoine

Steven P Farmer

Kazimierz J Reda

Richard L Desbiens

Eben C Waterman

Steven P Farrar

Robert W Ludwig

An automatic workpart centering mechanism for a magnetic or other chuck of a machine tool is provided. A computer microprocessor controls a digital air pressure regulator and/or an air solenoid valve to supply air pressure to a pneumatic centering hammer to control striking force on a workpart as it is rotated by the chuck and held thereon by a given chuck holding force with the location of the striking force on the workpart also under control of the microprocessor.

Automatic workpart centering mechanism for a chuck

The grinding wheel infeed control method provides a constant infeed rate calculated on the average electrical power consumed by the wheel drive motor in rough grinding an immediately preceding workpart. Each subsequent workpart is rough ground at a constant infeed rate established from the wheel drive motor power consumption of the immediately preceding workpart until the grinding wheel is in need of re-trueing or re-dressing. The first workpart ground after wheel re-trueing or re-dressing is ground at a rough (high) infeed rate which is continuously varied by the machine control computer so as to maintain the electrical power consumed by the grinding wheel drive motor substantially constant at a preset level and from which the constant infeed rate for the second workpart is determined.

Grinding wheel infeed control method

In dressing a grinding wheel having a non-cylindrical contour, the wheel is moved in a path corresponding substantially to the desired wheel contour by first and second CNC controlled slides while a single point diamond or diamond roll dresser is rotated by a CNC controlled rotary mechanism through selected angles during traversal of the wheel therepast to maintain a vertical reference plane containing the centerline or mid-plane of the diamond dresser point or radius substantially orthogonal to a vertical reference plane containing a tangent to the wheel contour path. Maintenance of the orthogonal relationship between the single point diamond dresser point or radius and wheel contour path during traversal results in the desired wheel contour being accurately dressed.

Orthogonal dressing of grinding wheels

An improved method to surface condition a super-abrasive grinding wheel by intermittently moving the wheel to a stationary wheel conditioner unit mounted adjacent the grinding wheel with the conditioner unit having a consumable element engaged by the grinding wheel to condition the grinding wheel including a dual compensation method having the steps of grinding a predetermined number of workpieces to establish a first predetermined depth of super-abrasive wheel wear; periodically conditoning the wheel surface by consuming a second predetermined depth from a consumable reconditioning tool surface; and producing a first compensation of a grinding wheel by controlling the position of the super-abrasive wheel with respect to the workpiece to maintain an apparent wheel wear depth within the range of desired workpiece tolerance and producing a second compensation of a grinding wheel conditioner by contacting the wear surface of the super-abrasive wheel with the reconditioning tool surface and advancing it into and away from the tool surface a distance equal to the second predetermined depth each time that the wheel is reconditioned so as to assure that individual grains of the super-abrasive constituent of the wheel will extend beyond the bonding material constituent of the wheel to maintain cutting efficiency of the wheel following the reconditioning step.

Automatic dual compensation grinding wheel conditioner

An electro-mechanical control system for controlling all of the movements of one or more slides on a single workhead grinding machine. A programmable controller is interfaced with a digital to analog converter or feed control which in turn controls a drive motor that is directly connected to a screw actuator means that directly controls the movements and positions of a slide. The positioning accuracy of the control system is derived from the accuracy of the electronic control components and the stability of the machine. The control system can control the operative movements of each slide in a compound slide assembly, simultaneously or independently, for a part of a grinding machine cycle. The compound slide assembly may alternatively carry a rotating grinding wheel or a workhead that is reciprocated at high speed for a grinding operation on a workpiece.

Single workhead electro-mechanical internal grinding machine with

An apparatus for accurately controlling the rotary position of a high speed position control servo system having a servo motor which is fed by a conventional servo amplifier and drive amplifier means with a tachometer feedback to the drive amplifier. Incorporated in the system is a high frequency quadrature phasing network which receives timing signals from the servo amplifier and conditions these signals into a balanced sine cosine function which excites a rotary position transducer that is directly coupled to the motor. The high frequency sine cosine signal produces a reference feedback signal which is the difference between the actual rotor position of the motor and the sine cosine field of the position transducer stator. The error signal is fed back to the servo amplifier and is conditioned through a transformer, pre-amp and filter means and then fed into the servo amplifier means to tract the servo motor.

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North Clarendon, VT, United States of America

Richard H Gile