Meta Platforms Technologies, LLC

Facebook Technologies, LLC

Richard Farrell

Matthew E Colburn

Yu Shi

Siddharth Buddhiraju

Michiel Koen Callens

Pasqual Rivera

Jilin Yang

Keith Rozenburg

Anneli Munkholm

Marvin Dion Alim

The present disclosure relates to systems and methods of making polymeric optical layers for optical layering applications. In an aspect, a waveguide device for a head mounted display is provided. The waveguide device may include a waveguide die having a first refractive index range and a polymeric optical layer. The polymeric optical layer may include a second refractive index range that is different from the first refractive index range and a thiol-containing polymer. For example, the thiol-containing polymer may include thiourethane. In some embodiments, the thiol-containing polymer may be formed from a monomer mixture including a thiol-containing compound and an isocyanate. For example, the thiol-containing compound may include 4-mercaptomethyl-3,6-dithia-1,8-octanedithiol (MDTODT) and/or the isocyanate may include m-xylylene diisocyanate (XDI). In some embodiments, the monomer mixture may include a second thiol-containing compound, such as, for example, 1,3-benzene dithiol (1,3-BDT).

Systems and methods of making polymeric optical layers for optical layering

Disclosed herein are techniques for waveguide displays. According to some embodiments, a method for fabricating a multi-layer optical device comprising includes measuring thickness variations within a target area of a first substrate for fabricating a first optical element of the multi-layer optical device and determining, based on the measuring, a thickness correction map indicating amounts of material to be removed in different regions of the target area to planarize the target area. The method also includes planarizing the target area of the first substrate based on the thickness correction map and bonding the first substrate to a second substrate that comprises a second optical element fabricated thereon to form a layer stack, wherein the target area of the first substrate aligns with and is bonded to the second optical element to form a multi-layer structure. The method further includes singulating the multi-layer structure from the layer stack.

Methods for correcting substrate thickness variation for waveguide applications

An optical assembly to be used in a head-mounted display (HMD) device or similar may include a first optical component and a second optical component, where the first optical component and the second optical component are layered in the optical assembly. The optical assembly may also include a waveguide positioned between the first optical component and the second optical component. One or more shock absorbers may be positioned on surfaces of the first optical component and the second optical component facing the waveguide. The shock absorbers may be a support that touches a surface of the waveguide or a stand-off that extends toward the waveguide with a gap. The shock absorbers may also include a pillar, a cone, an inverted cone, an inverted pillar, a spring, a double helix, a three-dimensional mesh, a strap, a bumper, a sphere, or a high aspect ratio 3D mesh tower.

Shock absorbers in an optical assembly for a wearable display device

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Seattle, WA, United States of America

Richard Farrell