United States Gypsum Company

Other

Richard B Stevens

Charles J Miller

Salvatore C Immordino, Jr

Therese A Espinoza

Therese A Fults

Mark H Englert

Paul H Neill

Robert H Negri

Steven W Sucech

Michael J Porter

Guy Rosenthal

Pamela L Hargrove

Bruce Lynn Petersen

David D Pelot

Russell A Dombeck

Qiang Yu

Martin W Brown

Lee K Yeung

Michael R Lynn

Tyler Kincaid

Alexander J Donovan

W David Song

Timothy G Kenny

Naveen Punati

Salvatore Immordino

Peter M Attard

Joshua D Sheldon

Brett R Link

Friedrich Failmezger

Thomas G Houman

John D Halm

Aida L Carbo

Salvatore C Immordino

A joint compound including calcium sulfate hemihydrate and/or at least one filler, wherein a total amount of the at least one filler and/or calcium sulfate hemihydrate is at least about 50 wt % of the joint compound on a dry (water-free) basis, preferably the filler comprises calcium carbonate, calcium sulfate dihydrate, or calcium sulfate anhydrite, or a mixture thereof; binder at up to about 15 wt % of the joint compound on a dry basis; polymer thickener at up to about 3 wt % of the joint compound on a dry basis; plasticizer dedusting agent at about 0.01 to about 3 wt % of the joint compound on a dry (water free) basis; and an additive up to about 10 wt % of the joint compound on a dry basis.

Plasticizer dedusting agents for joint compounds

A joint compound system includes a set-inhibited, pre-wetted, setting-type, ready-mix joint compound and a set initiator. The set-inhibited, pre-wetted, setting-type joint compound includes a ready-mixed, setting-type joint compound base with a calcium-free phosphate set preventing agent that impedes chemical hydration of a gypsum component of the setting-type joint compound. The joint compound base is free of calcium carbonate. The set initiator includes alum to reinitiate the chemical hydration reactions.

Snap-set, ready-mix joint compound

Embodiments of a system and a method for evaluating a joint compound specimen can be used to determine a numerical sandability value for the specimen. A moving assembly is configured to move a sanding member in a sanding direction relative to the joint compound specimen supported in a support fixture. An actuator assembly is configured to drive the sanding member into contacting relationship with the joint compound specimen such that the sanding member exerts a controlled amount of pressure against the joint compound specimen. The force gauge is configured to measure a resistance force against the sanding member in a resistance direction in opposing relationship to the sanding direction. A processor programmed with a joint compound analyzing application is configured to use a force signal from the force gauge that is indicative of the resistance force to determine the sandability value for the joint compound specimen.

System and method for evaluating joint compound specimen

An extension collar is provided for use with a pail having an opening and containing mixable building material. The collar includes an annular body with an upper edge, an opposite lower edge, and a sidewall connecting the edges. In addition, the body has a diameter that is complementary to, and insertable into the opening of the pail such that upon insertion into the pail, the collar adds to a height of the pail.

Extension collar for pails of mixable building material

The invention is directed to a joint tape for finishing a joint between boards having a nonwoven substrate that does not swell substantially in the presence of water. The invention further provides a method of finishing a joint between boards having the steps of (i) applying a joint tape of the invention to a joint between boards by embedding the joint tape in a first coat of joint compound, (ii) applying a second coat of joint compound over the tape, wherein step (ii) is carried out before the joint tape and joint compound applied in step (i) have substantially dried, and optionally (iii) applying a third fill or finish coat of joint compound over the tape, wherein step (iii) is carried out before the joint tape and second coat have substantially dried.

Nonwoven joint tape having low moisture expansion properties and method for using same

The invention is directed to a joint tape for finishing a joint between boards comprising a nonwoven substrate that does not swell substantially in the presence of water. The invention further provides a method of finishing a joint between boards comprising (i) applying a joint tape of the invention to a joint between boards by embedding the joint tape in a first coat of joint compound, (ii) applying a second coat of joint compound over the tape, wherein step (ii) is carried out before the joint tape and joint compound applied in step (i) have substantially dried, and optionally (iii) applying a third fill or finish coat of joint compound over the tape, wherein step (iii) is carried out before the joint tape and second coat have substantially dried.

A joint compound assembly is provided, including a main container with a base joint compound, and a container lid constructed and arranged for closing the main container, and having at least one sealed compartment enclosing a joint compound additive.

Container lid with functional additive chambers

A drying type joint compound composition is provided, including: at least one binder, a filler and water, the water having a weight percentage in the range of 12-18% of the total weight of the composition.

Low water drying type joint compound

A wallboard joint compound includes a base joint compound having a homogeneous, paste-like blend of water and at least one of a filler, a binder, a thickener, a suspending agent, a biocide, a preservative, a mineral filler and expanded perlite; and an additive discretely added to the base joint compound to be available for use once mixed into the base joint compound just prior to application of the wallboard joint compound by a user.

Non-homogeneous ready-mix joint compound

A wallboard joint compound package is provided, including a container defining an interior space and configured for being sealed, a first component of ready-mixed joint compound being disposed in the interior space to a level which leaves a pre-determined head space, and an upper surface of the component is defined in the container. A second component is provided, including water, and is placed in the interior space upon the upper surface, such that the first and second components remain substantially distinct prior to opening of the container.

Two-phase packaging of ready mix joint compound

At least one of these or other problems is reduced using a building material that is uniquely identifiable. A method of making an identifiable gypsum-based building product includes selecting a tagging material occurring naturally in a component of the building material and choosing a carrier substance having a high concentration of the tagging material. By selecting an amount of the carrier substance and adding it to the building material, a building product having a unique product characteristic is created. In a second embodiment of the invention, a second tagging material is combined with the first tagging material to create a unique product. In yet another embodiment of the invention, a supplemental amount of the tagging material is added to the gypsum-based composition in addition to the carrier substance. Some tagging materials are useful in a gypsum-based composition to produce a visual confirmation of the presence of the tagging material.

Tagged joint compound and method of identification

The acoustical product of the present invention comprises an acoustical product including a matrix of calcium sulfate dihydrate crystals and expanded perlite distributed throughout the matrix. The expanded perlite has a particle size distribution with at least 10% of the perlite having a particle diameter of 700 microns or more, and the amount of expanded perlite to calcium sulfate dihydrate is about 35% to about 75% by weight, based upon the dry weight of the calcium sulfate dihydrate. A dispersing agent and glass fibers having a particle length of about &#xbc; inch to about 1 inch are dispersed throughout the gypsum matrix.

Acoustical gypsum board panel and method of making it

An acoustical panel comprising a continuous phase of an interlocking set gypsum matrix and a method of preparing an acoustical panel are disclosed.

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Crystal Lake, IL, United States of America

Richard B Stevens