Black Decker Inc.

Richard Alan Adams

Rickey James Thomas

Paul Andrew Stone

Timothy T McKenzie

Thomas Trevor Bludis

Stephen R Crosby

Jeffrey W Tartamella

Chris McKenna

The present invention provides a method and apparatus for forming a plurality of parts, such as spade-type boring bits, from a continuous stock material. Thus, the various steps of the forming method of the present invention can be performed to predetermined portions of the continuous stock material prior to separating the continuous stock material into discrete parts, thereby enhancing the efficiency of the forming process. The present invention also provides an improved forge for forming portions of the continuous stock material into parts having a predetermined shape. The forge can be designed to provide a clearance region proximate the forward end of the ram to permit slight flexing of the forward end of the ram in a radially outward direction during forging operations. The forge can also include a lubrication system for lubricating its various components. In addition, the forge can incrementally rotate the ram after one or more parts have been forged. By repeating the incremental rotation of the ram, the forge will eventually rotate the ram a full 360&deg;. An improved forging die is also provided which includes a back surface having a conical medial section and a pair of conical lateral sections that are recessed relative to the medial section such that forces will principally be applied to the medial section during forging operations.

Method and apparatus for forming parts from a continuous stock material and associated forge

Spade-type boring bit having chamfered corner portions

The spade-type boring bit includes an elongate shank defining a central longitudinal axis and a blade portion joined to one end of the shank. The blade portion includes a pair of generally flat side segments extending laterally from the central longitudinal axis and having a respective forward cutting edge and a respective chamfered corner portion. Each chamfered corner portion includes a chamfered edge which extends both axially rearward and laterally outward from the respective forward cutting edge so as repeatedly cut the peripheral wall of the resulting hole as the spade bit is rotatably advanced through a workpiece. The spade bit therefore produces a high-quality hole having a smooth peripheral wall and relatively clean entry and exit points. In addition, the forward cutting edges of the spade bit can be aligned with each other along a centerline which passes through the central longitudinal axis of the elongate shaft so as to increase the efficiency with which the spade bit drills. The spade bit also includes a spur joined to and extending axially from the forward end of the blade portion. The spur can include spur cutting edges separated radially, angularly and, in some instances, longitudinally or axially from the forward cutting edge of the adjacent side segment to prevent accumulation of chip swarf between the spur cutting edge and the adjacent forward cutting edge.

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Fayetteville, NC, United States of America

Richard Alan Adams