Optical Communication Products, Inc.

Rich Adams

Blake Jonathan Mynatt

Kevin Malone

Joachim Eldring

A method for making a transmitter optical subassembly (TOSA) is provided. In the method, an alignment in the Z-direction between a fiber stub array (FSA) and a VCSEL array is performed first. Then, an alignment in the X-Y direction is performed. A rough prealignment in the X-Y direction may also be performed prior to the alignment in Z-direction. A vertical cavity surface emitting laser (VCSEL) array may be hermetically sealed using a lens assembly or by using a separate lid assembly. The hermetic sealing and attaching of different components may be achieved by laser welding and/or soldering or any other suitable method.

Method for making hermetically sealed transmitter optical subassembly

An optical subassembly includes a high speed ceramic substrate having cavity containing an array of photodetectors, and a glass or silicon window for covering the cavity and forming a hermetic seal. A retainer is attached to the window for direct or indirect attachment to a fiber. The hermetic seal protects the device from moisture and other environmental conditions. The window has an index of refraction higher than air that effectively increases the optical pathlength sufficient while maintaining an acceptable coupling efficiency between the optoelectronic device and a fiber. This provides increased spacing within which to place and interconnect components within the cavity on the substrate. In alternate embodiments, the window is decoupled from direct contact with the retainer via a metal frame or ring. Decoupling the window from direct contact with the retainer helps prevent cracking of the window due to mismatches in the coefficients of thermal expansion between the window and the retainer.

Hermetically sealed optical subassembly

During assembly of a transmitter optical subassembly (TOSA), an alignment in Z-direction between a fiber stub array (FSA) and a VCSEL array is performed first, then an alignment in X-Y direction is performed. A rough pre-alignment in X-Y direction may also be performed prior to the alignment in Z-direction. A vertical cavity surface emitting laser (VCSEL) array may be hermetically sealed using a lens assembly or by using a separate lid assembly. The hermetic sealing and attaching of different components may be achieved by laser welding and/or soldering or any other suitable method.

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Boulder, CO, United States of America

Rich Adams