Magneti Marelli Powertrain, S.p.a.

Magneti Marelli S.p.a.

Weber S.r.l.

Freni Brembo S.p.a.

Renzo Moschini

Stefano Poggi

Gianluca Mattogno

Nazario Bellato

Fabrizio Chini

Cristian Crippa

Paolo Cesani

Stefano Tartari

Emanuela Pieri

Federico Lancioni

Flavio Giovannini

Riccardo Nazzaro

Sandro Sirani

Maurizio Xella

Anna Lisa Calzolaro

Mario Casari

Pietro Bellogi

Marcello Boschini

Bruno Monteverde

Paolo Bortolotti

Sana Giovanni

Boschini Marcello

Crippa Cristian

Angelo Avellino

A system for injecting semisolid metal into a mold, the system including a mold having a mold chamber, at least one press device having a cylinder, an injection chamber, and a thrust piston, a positioning device supporting a blending device having an active portion and a cover, and an actuating device that selectively injects the semisolid metal into the mold.

System and method for injecting semisolid aluminum into a mould

A method for manufacturing a monolithic hollow body by means of a casting or injection molding process, the manufacturing method contemplating the steps of: producing at least one lost ceramic core that reproduces the shape of at least one internal cavity of the hollow body, introducing the ceramic core inside a first mold that reproduces in negative the external shape of the hollow body, feeding a molten material inside the first mold by means of a casting or injection molding process, letting the material inside the first mold solidify, extracting the hollow body from the first mold, and destroying and removing the ceramic core located inside the hollow body.

Method for manufacturing monolithic hollow bodies by means of a casting or injection moulding process

A fuel manifold for the direct injection of fuel into an internal combustion engine comprising a head provided with a number of cylinders, a number of injectors, each of which is connected to the fuel manifold and is adapted directly to inject the fuel into a respective cylinder, and an intake manifold, which is connected to the head in order to supply fresh air to the cylinders, the fuel manifold being formed by a single monolithic body which is made from thixotropic aluminum by means of a pressure die casting process and comprises a supply duct adapted to distribute the fuel to the injectors, and a flange disposed laterally to the supply duct, the flange being adapted to be secured by a plurality of screws to the head of the engine and comprising a number of coupling members each of which is adapted to bring a respective cylinder into communication with the intake manifold.

Fuel manifold in thixotropic aluminum for the direct injection of fuel into an internal combustion engine

Unit for supplying combustion air to the cylinders of an endothermic engine is provided with a manifold having an air inlet orifice and a plurality of supply ducts. Each supply duct extends between a first opening communicating with the manifold and an outlet orifice, and has a second opening arranged between the first opening and the outlet orifice. The supply unit is equipped with a valve member that can move between the first opening and the second opening in order to close alternately the first opening and the second opening.

Unit for supplying combustion air to the cylinders of an endothermic engine

A choke valve for an intake manifold with a retracting tumble system for an engine provided with a number of cylinders, the choke valve being adapted to vary the passage section of the air through an intake duct which connects each cylinder with the intake manifold and is regulated by at least one intake valve; the choke valve comprises a butterfly mounted to rotate about an axis of rotation disposed transversely and externally with respect to the corresponding intake duct under the thrust of a corresponding rotary electric motor which comprises a stator and a rotor housed directly in the butterfly.

Choke valve provided with an integrated electromagnetic actuator for an intake manifold with a retracting tumble system

Gate for throttle valves composed of a central supporting portion constituted by a thermoplastic material and an edge portion constituted by a thermoplastic elastomeric material belonging to the same chemical family as the thermoplastic material; the gate is produced by means of a coinjection process of the thermoplastic material and the thermoplastic elastomeric material.

Gates for throttle valves

A device for air/fuel manifolds adapted to generate turbulent flows in combustion chambers. The device comprises a plurality of runners each of which internally comprises a longitudinal baffle adapted to form two channels each having a respective flow of air/fuel mixture to the combustion chamber. Moreover, in one channel is housed a throttle having, in its fully closed position, an aureole which extends along the whole perimeter of the throttle. The longitudinal baffle has a port for communication between the two channels, whereas a jet of fuel generated by an injector is targeted on the port for communication between the two channels.

Flow divider device for air manifolds adapted to generate turbulent flows in combustion chambers

A pipe constituted by an inner wall produced with a first high-performance thermoplastic polymeric material having a distortion temperature under load in accordance with standard HDT-A ISO75 of at least 275&deg; C. and an outer wall produced from a second thermoplastic material belonging to the same family of chemical polymers as the high-performance thermoplastic material and coinjected therewith for production of the pipe itself.

Pipes made of polymeric material

Method for producing pressure die-cast or injection moulded articles having a unit for producing salt grains, a press for forming salt filler cores by compressing the said salt grains, a pressure die-casting machine for making the said articles by injecting a material in the liquid state into a mould having at least one salt filler core, and a salt removal and washing unit designed to remove the salt filler cores that have been trapped within the said articles; the said unit for producing salt grains being designed to atomize a saline solution which is supersaturated with salt into a plurality of drops so as subsequently to cause the salt present in solution/suspension in each drop of solution to solidify into a corresponding salt grain.

Method for producing pressure die-cast or injection moulded articles using salt cores

Method for producing salt grains in which the salt is dissolved in a liquid solvent inside a mixing tank so as to form a saline solution which is supersaturated with salt and which is then atomized inside a drying tower where a stream of hot air circulates; the atomizing process being designed to produce a plurality of drops of saline solution, all of approximately the same size, and the stream of hot air being designed to evaporate the liquid solvent contained in each drop so as to cause the salt present in the said drop to solidify into a salt grain of essentially spherical shape; given that the dimensions of the salt grains depend on the dimensions of the drops of saline solution, it is possible to obtain salt grains of the desired size by producing drops of saline solution of a suitable size during the atomizing process.

Method for producing salt grains having a given particle size

Machine for removing salt cores from pressure die-cast or injection molded articles, having a washing tunnel, inside which there are a plurality of washing stations, and a conveyor designed to advance the articles one after the other through each washing station where a plurality of nozzles, pointing in a plurality of directions, project jets of a saline solution which is saturated or supersaturated with the same salt as that used to make the cores, on to the articles; the machine also having a tank, positioned underneath the conveyor, to recover the supersaturated saline solution containing, in suspension, the salt from which the abovementioned cores are made, a pump for conveying the saline solution contained in the tank to the nozzles and, lastly, a filtering device for recovering the excess salt in suspension in the tank.

Machine for removing salt cores trapped in pressure die-cast or

A method including a preheating stage wherein rheocast light alloy ingots are preheated to a temperature within the solidification range of the alloy; and a die casting stage wherein a mold is filled with the semiliquid alloy. The preheating stage is performed in a forced-convection-heated tunnel furnace, with the ingots housed inside cup-shaped containers which, following a temperature check, are tipped by a robot to unload the ingots into the injection chamber of a die casting machine. Work is conducted within a temperature range depending on the composition of the alloy, and such that, at the minimum permissible injection temperature, the ingot is incapable of maintaining its own shape, and, at the maximum permissible injection temperature, the apparent viscosity of the ingot is such as to ensure the mold is filled under laminar flow conditions.

Method and system for semiliquid die casting high performance mechanical

A process for semiliquid casting ingots from which to produce high-mechanical-performance die castings, whereby a metal alloy in the form of pigs and containing ceramic particles is smelted in a smelting furnace, transferred to a ladle, degassed, and fed into a pressurized furnace from which it is cast in the semiliquid state by feeding it at the solidification stage and under laminar flow conditions into a static mixer. At the outlet of the mixer the rheocast material is collected under laminar flow conditions, possibly with the interposition of a siphon type collecting tank and with protective gas shielding, through a cooled metal die, and solidified into a single billet. The billet is then guided by rollers past a saw and cut into pieces from which to obtain ingots of desired weight and size.

Process for producing rheocast ingots, particularly from which to

A metal alloy, in particular a light alloy, is continuously cast in the semi-liquid state by bringing it up to conditions such as to cause segregation of a solid phase within the interior of the liquid alloy and making the alloy pass through a static mixer adapted to mix the solid phase uniformly upon formation, with the liquid alloy, so as to obtain at the output from the mixer a suspension which, once solidified, provides a material with valuable microstructural characteristics; the alloy is supplied continuously to the static mixer by introducing it in a discrete manner into a sealed furnace through an externally heated barometric column and, simultaneously, by pressurizing the interior of the furnace by the introduction into it of a flow of gas at a pressure value such as to cause the said alloy to flow through the static mixer in stationary laminar conditions.

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Bologna, Italy

Renzo Moschini