Cognex Corporation

Rene Delasauce

Laurens Nunnink

William H Equitz

Andreas Weber

Nicole Dippel

Carl W Gerst

Carl W Gerst, Iii

Esther Oteo Lozano

Michael Haardt

This invention provides a vision system having a housing and an interchangeable lens module is provided. The module is adapted to seat on a C-mount ring provided on the front, mounting face of the housing. The module is attached via a plurality of fasteners that pass through a frame of the module and into the mounting face. The module includes a connector in a fixed location, which mates with a connector well on the mounting face to provide power and control to a driver board that operates a variable (e.g. liquid) lens within the optics of the lens module. The driver board is connected to the lens body by a flexible printed circuit board (PCB), which also allows for axial motion of the lens body with respect to the frame. This axial motion can be effected by an adjustment ring that can include an indexed/lockable, geared, outer surface.

Vision system camera with mount for multiple lens types and lens module for the same

This invention provides an integrated time-of-flight sensor that delivers distance information to a processor associated with the camera assembly and vison system. The distance is processed with the above-described feedback control, to auto-focus the camera assembly's variable lens during runtime operation based on the particular size/shape object(s) within the field of view. The shortest measured distance is used to set the focus distance of the lens. To correct for calibration or drift errors, a further image-based focus optimization can occur around the measured distance and/or based on the measured temperature. The distance information generated by the time-of-flight sensor can be employed to perform other functions. Other functions include self-triggering of image acquisition, object size dimensioning, detection and analysis of object defects and/or gap detection between objects in the field of view and software-controlled range detection to prevent unintentional reading of (e.g.) IDs on objects outside a defined range (presentation mode).

Lens assembly with integrated feedback loop and time-of-flight sensor

This invention provides a removably mountable lens assembly for a vision system camera that includes an integral auto-focusing liquid lens unit, in which the lens unit compensates for focus variations by employing a feedback control circuit that is integrated into the body of the lens assembly. The feedback control circuit receives motion information related to the bobbin of the lens from a position sensor (e.g. a Hall sensor) and uses this information internally to correct for motion variations that deviate from the lens setting position at a desired lens focal distance setting. Illustratively, the feedback circuit can be interconnected with one or more temperature sensors that adjust the lens setting position for a particular temperature value. In addition, the feedback circuit can communicate with an accelerometer that reads a direction of gravity and thereby corrects for potential sag in the lens membrane based upon the spatial orientation of the lens.

Lens assembly with integrated feedback loop for focus adjustment

A modular sensor system for use with a faceplate mountable to a housing can include first and second optical modules. Each of the optical modules can be configured to be removably receivable within either of a first mounting aperture or a second mounting aperture of the faceplate, in either of a first orientation or a second orientation.

Modular vision system and methods

This invention provides an integrated time-of-flight sensor that delivers distance information to a processor associated with the camera assembly and vision system. The distance is processed with the above-described feedback control, to auto-focus the camera assembly's variable lens during runtime operation based on the particular size/shape object(s) within the field of view. The shortest measured distance is used to set the focus distance of the lens. To correct for calibration or drift errors, a further image-based focus optimization can occur around the measured distance and/or based on the measured temperature. The distance information generated by the time-of-flight sensor can be employed to perform other functions. Other functions include self-triggering of image acquisition, object size dimensioning, detection and analysis of object defects and/or gap detection between objects in the field of view and software-controlled range detection to prevent unintentional reading of (e.g.) IDs on objects outside a defined range (presentation mode).

This invention provides a vision system camera assembly that includes an optics and illumination module that is removably attached thereto, and that is arranged to project illumination along an optical axis of the imager. This arrangement allows for short exposure time and a short working distance from an imaged scene/surface under inspection. A semi-reflecting mirror turns a structured illumination beam from an illumination axis onto the optical axis while allowing light from the imaged scene to pass through the mirror and into the imager optics. The front end of the module contains a collimating optics that causes a collimated beam from the mirror to strike the surface at various off-axis angles. The collimating optics can include a telecentric lens assembly that can comprise a pair of stacked lenses having a perimeter that is equal to or greater than the area of interest on the surface.

System and method for acquiring images of surface texture

This invention provides a modular vision system. In an embodiment, the modular vision system comprises at least three primary modules/components. A main module contains a vision sensor and processor. An optical module contains a lens, focusing and illumination assemblies. An interface module contains external connectors. This combination enables either a linear or angled arrangement. The main module includes with a mating surface on the side opposite the sensor that is angled with respect to the sensor plane. The interface module defines a mating surface with respect the surface containing the connectors for the cables. A connector removably interconnects the interface module and the main module. The connector assembly, and each individual contact, is constructed and arranged to enable interconnection of the main and interface modules in both the straight and right angle arrangements by rotating the modules about a 180-degree orientation. In each orientation, the connector delivers appropriate electrical contact.

Modular vision system

A method and camera assembly for use in a machine vision system, the assembly comprising a support structure forming a mounting flange that is configured for coupling with any of a plurality of exchangeable electrically controllable adjustable focal length lens assemblies, a two dimensional image sensor supported by the support structure and forming a sensor plane spaced from the mounting flange by a flange focal distance and a processor programmed with a flange focal distance error and to use the flange focal distance error to generate lens control signals to compensate for the flange focal distance error when a lens is mounted to the mounting flange.

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Aachen, Germany

Rene Delasauce