Hauni-werke Korber & Co Kg.

Korber Ag

Reinhard Janutta

Werner Redeker

Uwe Uhlig

Franz Hartmann

Gerd Hinzmann

Wolfgang Eggert

A machine tool, particularly a grinding machine, wherein one or more machine elements (such as a wheelhead, a table or a saddle) are movable along guideways in or on the machine frame. Each of the guideways is overlapped or shielded by a guard, and each guard is movable by a discrete prime mover in synchronism with the respective machine element so that the width of clearances (if any) between the guards and the respective machine elements remains constant. The provision of discrete prime movers for the guards ensures that the machine tool can treat workpieces with a higher degree of accuracy because the prime movers for the machine elements are not affected by the weight, inertia and/or other parameters of the guards.

Machine tool

A fixture for workpieces which cannot be directly engaged by the work holder of a machine tool has a pallet for several work holding elements each of which has a head releasably engaging a workpiece and a section which is embedded in hardened casting material of the pallet so that the casting material does not contact the workpieces. The pallet can be a one-piece casting or is assembled of several reusable modules, and it has several mounting surfaces which facilitate predictable mounting in the work holder of a machine tool.

Fixture for workpieces

A grinding machine for workpieces having pairs of surfaces which are disposed opposite each other and each of which must be treated by the grinding wheel has one or two inverting heads each of which can removably receive one end portion of a workpiece so that the two surfaces of the workpiece remain exposed. The inverting heads can be turned in synchronism through 180 degrees between first positions in which the first surface of the workpiece can be treated by the grinding wheel and second positions in which the grinding wheel can treat the second surface of the workpiece. The inverting heads are further movable to intermediate positions in which a finished workpiece can be replaced with a fresh workpiece. Several workpieces can be accumulated into a stack which is inserted into a cassette and the latter confines the stack during introduction into, movement in and evacuation of stacked workpieces from the grinding machine. The inverting heads are turned by pairs of arms which are articulately connected to the respective inverting members and to a work support which is movably installed in the frame of the grinding machine. The workpiece or workpieces rest on the support during treatment of their surfaces by the grinding wheel.

Turn-around mechanism for workpieces in grinding machines

A grinding machine wherein a column supports a vertically movable holder for the spindle of a grinding wheel and the dressing apparatus is mounted on the holder. The dressing apparatus has a carriage disposed at a level above the grinding wheel and movable up and down radially of the grinding wheel. The carriage has a forward extension for a follower which supports a pivotable carrier for two parallel or nearly parallel spindles each of which carries one or more dressing tools. The carrier is pivotable relative to the follower between a first position in which the first dressing tool is ready to treat the working surface of the grinding wheel and a second position in which the second dressing tool is ready to treat the working surface. Separate motors are provided to move the follower along the carriage, to move the carriage along the holder, to drive the spindles for the dressing tools, as well as to pivot the carrier relative to the follower. The dressing tools have different profiles and the axial distance between such dressing tools can be a small fraction of the axial length of the grinding wheel. The axis of at least one dressing tool is inclined with reference to the axis of the grinding wheel.

Apparatus for dressing grinding wheels

The shaft of a dressing tool for grinding wheels is rotatable in two spaced-apart sets of roller bearings each of which is mounted in the radially extending leg of a discrete housing section. The two sections are connected to each other by two packages of leaf springs which extend radially of and are disposed at one side of the shaft and allow for uninterrupted thermally induced changes in the length of the shaft while preventing appreciable radial movements of the two sets of bearings relative to each other. One radially extending leg is integral with a third leg which is spaced apart from and is parallel to the shaft and is connected with the other radially extending leg by the two packages of leaf springs.

Support for rotary material removing tools in grinding machines

A grinding machine wherein the grinding wheel has a profile consisting of recurrent identical sections, as considered in the axial direction of the grinding wheel. The profile of the grinding wheel is treated by a dressing tool whose profile is that of a worm and is complementary to the profile of the grinding wheel. The axial length of the dressing tool equals that of one section of the profile of the grinding wheel and the axes of the grinding wheel and dressing tool make an angle which matches the lead angle of the worm-like profile of the tool. A feed screw is used to move the dressing tool in parallelism with the axis of the grinding wheel at a rate such that axial displacement of the tool per revolution of its shaft equals the axial length of one section of the profile of the grinding wheel. The grinding wheel is used to convert blanks into toothed racks.

An arrangement for dressing, profiling or otherwise treating the peripheral surface of a grinding wheel or the like includes a dressing disk which is mounted on a support for rotation about a given axis and has a peripheral surface which contacts and treats the peripheral surface of the grinding wheel during the operation of this arrangement. The dressing disk is also mounted for angular displacement about a pivot axis which intersects the treating surface at the point of contact with the grinding wheel, and also the axis of rotation of the dressing disk. The axis of rotation and the pivot axis of the grinding wheel make an angle of about 1.degree. in each of two positions which the dressing disk assumes relative to the grinding wheel during the operation of the arrangement. The dressing disk may be symmetrical or, preferably, asymmetrical as considered in a radial plane of the dressing disk. The treating surface may have an inner end which is located at the point of intersection of the pivot axis with the peripheral surface of the dressing disk.

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Geesthacht, Germany

Reinhard Janutta