3form, Inc.

Eastman Chemical Company

Plaskolite Massachusetts, LLC

Mitigation 3, LLC

Pi 8 Solutions, Inc.

Raymond Lynn Goodson

R Talley Goodson

Ruben Suare

Kirby V Rea

Michael Dennis Eckart

Boyd Talley Goodson

Matthew B Laker

Robert Allen Pyles

William Edward Gatti

James Lorenzo

Lucretia A Lake

John C Morley

Shari L Futas

Kriby V Rea

A ballistic resistant, fragmentation debris capture laminate panel is comprised of one or more ballistic resistant and containment materials that have been laminated together with one or more thermoplastic resin substrates such as polycarbonate and/or PETG. The ballistic resistant, fragmentation debris capture laminate panel can be manufactured with a variety of ballistic resistant and containment materials, by autoclave or hot press methods, and include decorative and/or image bearing appearance. Specifically, a ballistic resistant laminate, fragmentation debris capture panel of the present invention can be manufactured to include materials, such as aramid fiber sheet, ballistic ceramic products, and/or metal fabric sheet, or combination thereof, to meet one or several ballistic resistant standards and fragmentation debris capture ratings selected by the user for a specific building, construction or structural application.

Ballistic resistant laminate panel

The present invention provides a bi-active method of mounting a monolithic polycarbonate sheet or a laminate in a semi-rigid metallic framing system along two parallel sides of a rectangular shaped sheet or laminate with the two shorter parallel sides being unconstrained. In the case of a square shaped sheet, two parallel sides are supported in the semi-rigid frame, and the other two parallel sides are unconstrained. The semi-rigid frame utilizes cylindrically shaped hardware (i.e., bolts, rivets, studs, etc.) to hold the sheet or laminate. The semi-rigid frame is designed, via section and material properties, to flex and hinge about fixed mounting points along the length of the frame.

High-energy impact absorbing polycarbonate mounting method

Implementations of the present invention relate to systems, methods, and apparatus for applying heat and pressure to a laminate assembly and to form a unitary product therefrom with increased processing efficiency. One implementation includes an apparatus that can decrease processing time by directly heating and cooling platens that press the laminate assembly. Additionally, the lamination press can allow the platens to flex about the laminate assembly, thereby applying substantially uniform pressure to the laminate assembly.

Efficient lamination press with thin flexible platens

Implementations of the present invention relate aesthetically pleasing decorative architectural resin panels having a thin or brittle veneer layer, such as thinly sliced natural wood or stone. In particular, at least one implementation includes a flat or curved decorative resin panel made with a natural wood veneer layer whose structural integrity has been maintained despite being subject to various heats and pressures. The resulting resin panel is at least partially translucent, and allows for a unique display both of the resin sheets used to form the panel and of the thin wood materials encapsulated therein. Additional implementations relate to the use of other brittle veneer layers, such as translucent stone, translucent metals, or the like, which also provide unique, decorative architectural, aesthetic features.

Methods of forming architectural resin panels with translucent veneer layers

An efficient lamination presses can rapidly provide both heating and cooling, as well as pressure to resin sheets to create a laminate end-product. Specifically, an efficient lamination press can comprise one or more components and apparatus that can apply uniform fluid pressure across one or more platens. The one or more platens, in turn, can flex about one or more contours in a layup assembly. For example, an exemplary platen can comprise a plurality of coupled platen extensions, which can flex or otherwise adjust about each other to help create flexibility in the platen, and thus, uniform pressure across a laminate assembly.

Efficient lamination press with flexible platens

An efficient lamination presses can rapidly heat and precisely control the temperature of a laminate assembly to create final products with excellent structural and aesthetic properties. Specifically, an efficient lamination press can include a radiant heating assembly. The radiant heating assemblies can uniformly heat one or more platens using radiation. The platens in turn can comprise material having a high thermal conductivity, which can allow them to quickly transfer heat to a laminate assembly. The platens can further comprise one or more fluid channels that enable rapid cooling. The rapid heating and cooling capability can enable fast processing times for laminate panels at much lower energy levels than with conventional presses.

Efficient lamination press with radiant heating

Architectural panel with thatch reed design

Resin panel with reinforced translucent wood veneer design

Laminate panel with translucent wood design

Disclosed is a decorative laminate structure having at least two sheets of polycarbonate and at least one decorative image layer there-between two sheets of polycarbonate, and a method of making the decorative laminate structure. Through heat and pressure the sheet layers and the decorative image layer are bonded together resulting in a decorative laminate structure of this invention. This product is intended for use primarily to produce decorative articles which include counter tops, table tops, cabinet doors, game boards, toys, panels for shower stalls, hot tubs, markerboards, indoor and outdoor signs, seamless vanity tops including sink, soap dish, back splash, flooring and others.

Laminate structure with polycarbonate sheets

Implementations of the present invention relate aesthetically pleasing, post-formable, reparable decorative architectural resin panels having a thin or brittle veneer layer, such as thinly sliced natural wood or stone. In particular, at least one implementation includes a flat or curved decorative resin panel made with a natural wood veneer layer whose structural integrity has been maintained despite being subject to various heats and pressures. The resulting resin panel is at least partially translucent, and allows for a unique display both of the resin sheets used to form the panel and of the thin wood materials encapsulated therein. Additional implementations relate to the use of other brittle veneer layers, such as translucent stone, translucent metals, or the like, which also provide unique, decorative architectural, aesthetic features.

Resin-based panels having translucent veneer layers

Architectural panel with translucent wood design

A decorative laminate panel comprises compressible objects embedded inside, wherein the compressible objects would be flattened in unnatural shapes under conventional processes. For example, an exemplary decorative laminate product comprises thatch reed, willow reed, bamboo, weeds, grasses, twigs and branches of a tree or bush, beans, and so forth. In at least one exemplary implementation of the present invention, an extruded sheet, such as PETG or polycarbonate, is softened and melted around the compressible materials such that the compressible materials do not deform. Imperfections in the decorative laminate panel can be easily removed, thereby allowing for producing a high quality decorative laminate panel with high efficiency and relatively low cost compared with conventional methods and materials.

Architectural laminate panel with embedded compressible objects and methods for making the same

Implementations of the present invention relate to systems, methods, and apparatus for manufacturing aesthetically pleasing, post-formable, reparable decorative architectural resin panels having a thin or brittle veneer layer such as thinly sliced natural wood or stone. In particular, at least one implementation includes a flat or curved decorative resin panel made with a natural wood veneer layer whose structural integrity has been maintained despite being subject to various heats and pressures. The resulting resin panel is at least partially translucent, and allows for a unique display both of the resin sheets used to form the panel and of the thin wood materials encapsulated therein. Additional implementations relate to the use of other brittle veneer layers, such as translucent stone, translucent metals, or the like, which also provide unique, decorative architectural, aesthetic features.

Resin-based panels having thin or brittle veneer layers and methods of making same

A synthetic fire-resistant resin includes one or more of a polycarbonate resin material, and/or a polyester resin material mixed with a flame-retardant, such as a bis-diphenyldiphosphate flame-retardant. Alternatively, a mixture of polycarbonate resin material mixed with polyester resin material can be capped with a fire-resistant film. The resin sheet can be made at a thickness such that the resin sheet is structurally useful as a conventional building material. Furthermore the resin sheet can be made transparent, translucent, or colored, as desired for architectural purposes. The resin sheet further has a Vicat temperature that renders the extruded resin sheet easy to work with using conventional manufacturing techniques, and strong enough to be used in a wide variety of indoor and outdoor environments. In one implementation, fire-resistant resin sheets can be combined with a decorative image layer to form a decorative panel that can be used in Class A building environments.

Growing community of inventors

Sandy, UT, United States of America

Raymond Lynn Goodson