General Electric Company

Raymond Joseph Stonitsch

George Albert Goller

Richard DiDomizio

Jason Robert Parolini

Matthew Joseph Alinger

Samuel Vinod Thamboo

Manu Mathai

Guven Yucesan

Paul Stephen DiMascio

Ronald Ralph Cairo

Ganjiang Feng

Daniel Anthony Nowak

Kevin Joseph Barb

Alan Richard DeMania

Joseph J Jackson

Shan Liu

Patrick Cheppe

Jean-Michel Duchazeaubeneix

David Andrew Helmick

Vincent Desfontaine

Attila Szabo

Daniel Yeuching Wei

Philippe Jacob

Richard Didomizio

Diane Marie Beagle

Joseph Jay Jackson

Components and methods of processing such components from precipitation-strengthened alloys so that the components exhibit desirable grain sizes following a supersolvus heat treatment. The method includes consolidating a powder of the alloy to form a billet having an average grain size. The billet is then forged at a temperature below the solvus temperature to form a forging having an average grain size of not coarser than the grain size of the billet. The billet is then forged at a total strain of at least 5%, after which at least a portion of the forging is heat treated at a temperature below the solvus temperature to pin grains within the portion. The entire forging can then be heat treated at a temperature above the solvus temperature of the alloy without coarsening the grains in the portion.

Components formed by controlling grain size in forged precipitation-strengthened alloys

Improved methods and containers for forming billets using hot isostatic pressing are provided. The methods and containers have features that control the deformations of the container during the high temperatures and pressures experienced in such processing so that the loss or removal of material from the resulting billet can be optimized.

Device and method for hot isostatic pressing

A formed article comprising a nanostructured ferritic alloy is provided. Advantageously, the article is not formed via extrusion, and thus, cost savings are provided. Methods are also provided for forming the article, and the articles so produced, exhibit sufficient continuous cycle fatigue crack growth resistance and hold time fatigue crack growth resistance to be utilized as turbomachinery components, and in particular, large, hot section components of a gas or steam turbine engines. In other embodiments, a turbomachinery component comprising an NFA is provided, and in some such embodiments, the turbomachinery component may be extruded.

Methods for processing nanostructured ferritic alloys, and articles produced thereby

A method of separating a powder mixture is disclosed. A first magnetic field is applied to the powder mixture which may contains a non-magnetic metal powder and a contaminant powder. A field strength of the first magnetic field magnetizes the non-magnetic metal powder and leaves the contaminant powder non-magnetized. A second magnetic field is applied to the powder mixture to separate the magnetized metal powder from the non-magnetized contaminant powder.

Separating a powder mixture

A powder metallurgical article and process are disclosed. The article is a repaired or enlarged powder metallurgical article. The repaired or enlarged powder metallurgical article includes a formed article including a first alloy and a material including a second alloy. The material is welded to the formed article to form the repaired or enlarged powder metallurgical article. The repaired or enlarged powder metallurgical article includes a substantially uniform grain structure.

Powder metallurgical article and process

Method of controlling grain size in forged precipitation-strengthened alloys and components formed thereby

An article includes a first section extending from an outer periphery to a predetermined surface located inward from the outer periphery. The first section comprises a nanostructured ferritic alloy. The article includes a second section extending from an inner periphery to the predetermined surface located outward from the inner periphery. The second section comprises at least one other alloy different from the nanostructured ferritic alloy.

Multi-alloy article, and method of manufacturing thereof

A alloy and a process of forming a alloy are disclosed. The alloy has a predetermined grain boundary morphology. The alloy includes by weight greater than about 0.06 percent carbon, up to about 0.0015 percent sulfur, less than about 16 percent chromium, between about 39 percent and about 44 percent nickel, between about 2.5 percent and about 3.3 percent niobium, between about 1.4 percent and about 2 percent titanium, up to about 0.5 percent aluminum, up to about 0.006 percent boron, up to about 0.3 percent copper, up to about 0.006 percent nitrogen, and greater than about 0.5 percent molybdenum.

Alloy

An improved container and method for forming billets using hot isostatic pressing is provided. The method and container allows for adjusting the volume of the container so as to obtain a billet of the desired shape based on selected powder charge for the container. In addition, the corner of the container can be adjusted to allow for elimination of edge effects and further shape control in the resulting billet.

Device and method for hot isostatic pressing container having adjustable volume and corner

A method for forming an oxide-dispersion strengthened coating on a metal substrate is disclosed. The method generally includes comminuting MCrAlY alloy particles to form an oxygen-enriched powder, wherein at least about 25% by volume of the MCrAlY alloy particles within the oxygen-enriched powder have a particle size of less than about 5 &#x3bc;m. Additionally, the method includes applying the oxygen-enriched powder to the metal substrate to form a coating and heating the oxygen-enriched powder to precipitate oxide dispersoids within the coating.

Methods for forming an oxide-dispersion strengthened coating

An improved method and container for forming billets using hot isostatic pressing is provided. The improved method and container have features that control the deformations of the container during the high temperatures and pressures experienced in such processing so as to provide a billet having a predetermined shape such as, for example, substantially parallel, convex, and/or concave sides. Conservations of the powder used for the billet and more efficient use of the container upon the resulting billet can be achieved.

Device and method for hot isostatic pressing container

A forging method including extruding a billet to form a ring shaped hollow workpiece; reducing a cross section of the workpiece; and forging the workpiece in a closed die having a first split die including a plurality of first die segments and a second split die including a plurality of second die segments by sequentially advancing pairs of opposing die segments from the first split die and second split die towards each other.

Near net shape forging process for compressor and turbine wheels and turbine spacer wheels

Ultrasonic peening treatment is desirable where an application of a compressive stress is helpful to reduce the incidence of crack formation on highly stressed parts. Ultrasonic peening treatment can be performed in field applications without requiring a rotor to be removed from the machine. The system includes an acoustic element that excites peening media within a peen chamber. A frame is attachable to an assembled turbine rotor component and includes support structure engageable with the acoustic element. The frame is cooperable with a chamber tooling that defines and encloses the peen chamber together with the turbine rotor component.

Ultrasonic peening treatment of assembled components

A method of forging a workpiece includes (a) incrementally advancing the workpiece in a closed die forge, the closed die forge including a stationary, flat die and a first split die including a plurality of first die segments, each die segment being incrementally advanced in sequence to contact the incrementally advancing workpiece; (b) replacing the stationary, flat die with a second split die including a plurality of second die segments; and (c) forging the workpiece forged in (a) between the first split die and the second split die, wherein the first die segments are stationary and at least some of the plurality of second die segments are incrementally advanced in sequence.

Growing community of inventors

Simpsonville, SC, United States of America

Raymond Joseph Stonitsch