Reynolds Metals Company

Ray D Peterson

Nolan E Richards

Walter Posey, Jr

Roger D White

John O Cook

Dennis W Davis

Robert Downie

A method for removing free lead from a feed stream of used aluminum beverage cans (UBC) to reduce the total lead content of the feed stream. The UBC material is shredded, heated to a temperature above the lead melting point, and agitated to cause the molten lead to fragment and form small particles. The material is then screened to form a second particle stream containing a large percentage of any free lead present in the feed stream and a third particle stream comprised primarily of shredded UBC. The second particle stream is introduced into a fluidized bed to separate the fines from the aluminum particles, the fines containing the majority of the free lead. The aluminum-enriched remaining particles, after separation from the fines, are conveyed for subsequent reprocessing.

Separation of free lead from aluminum beverage cans

An improved method for extracting lithium from aluminum-lithium alloys includes providing an electrorefining cell which contains a cathode comprising a pure molten tin pool and a source of lithium from a molten aluminum-lithium alloy. The lithium is extracted from the Al-Li alloy by applying an electric current through the electrorefining cell whereby lithium dissolves from the molten Al-Li alloy into the tin pool and forms a tin-lithium alloy. The formed Sn-Li alloy may be recovered by casting under a salt layer and cooled to solidification. In a further aspect, the recovered Sn-Li alloy may be processed to further recover lithium therefrom by either electrolytic recovery in a separate electrolytic cell, vacuum distillation or a chemical extraction process.

Method of extracting lithium from aluminum-lithium alloys

A mold for the casting of aluminum sow ingots includes a mold box having a bottom wall and side walls that define a generally rectangular mold cavity. The bottom wall includes a central raised longitudinally extending protrusion and side longitudinally extending protrusions adapted to define corresponding depressions in the ingot bottom. The side depressions establish ledges for receiving a pair of fork lift blades or tines entering the ledges from either transverse side of the ingot perpendicular to the ledges. A pair of transversely extending protrusions in the mold bottom wall establish corresponding transverse depressions in the mold bottom that are perpendicular to the central longitudinal depression and equispaced from the central transverse axis by a distance enabling the pair of fork lift blades to enter the transverse depressions from a direction perpendicular to either of the longitudinally extending ingot sides to provide a dual entry feature for ease of handling. The depressions in the ingot bottom also define a surface to volume ratio enabling a solidification front in the molten metal to occur that moves from the ingot bottom surface to the top surface to significantly reduce formation of voids in the ingot and depression of the top surface. The sow ingot cast has depressions in its bottom surface that facilitate solidfication and stacking of the ingot.

Sow mold and sow ingot

A probe for measuring the temperatures within a molten metal pool at various vertical levels within the pool is disclosed. The probe includes a plurality of vertically spaced thermocouples protruding from the surface of a refractory block. Also disclosed is a support mechanism for positioning and maintaining the temperature probe within the molten metal pool.

Molten metal temperature probe

Spent salt flux from aluminum production has its oxides, aluminum and salt components recovered by dissolving the soluble components in water and evaporating the water to recover the salt components thereof while screening and crushing the insoluble components to separate the aluminum and oxides.

Growing community of inventors

Florence, AL, United States of America

Ray D Peterson