The Boeing Company

Hughes Electronics Corporation

Ray A Stribling

Andrew R Streett

Darren Scott Cokin

Joel A Schwartz

Marc Louis Breen

J Michael Bodeau

Allen D Bakalyar

Stephen D Burke

A micro-concentrator module includes a cover glass provided with solar cells on one side thereof. The cover glass is adapted to hover above a substrate containing an array of MEMS based reflectors. Springs between the cover glass and the substrate displace the cover glass from a stowed position during transport to a deployed operational position above the substrate. Tethers connecting the cover glass with the substrate limit the displacement of the cover glass to a distance corresponding to the focal length of the reflectors.

Micro-concentrator module and deployment method

This disclosure is directed to apparatuses, systems, and methods associated with the stowing, deploying, and deployment of a solar cell array. With reference to some exemplary embodiments this disclosure teaches apparatuses, systems, and methods directed to a solar cell array system that is a relatively lightweight, compact, and self-contained structure that securely stores, protects, and deploys the solar array. With reference to some exemplary embodiments this disclosure teaches apparatuses, systems, and methods for deploying a solar cell array that is held in the deployed configuration by self-contained compressive force and tensile force members such that no loads are carried through the solar cell panels.

Stowing or deploying a solar array

A solar cell module including a substrate and solar cells mounted on the substrate, the substrate including a base layer, a first insulation layer positioned over the base layer, a second insulation layer positioned over the first insulation layer and defining a surface, a first bus bar layer positioned between the first and second insulation layers, the first bus bar layer including at least one bus bar extending across the substrate, and a second bus bar layer positioned over the second insulation layer, the second bus bar layer including bus bars, wherein the solar cells are mounted on the surface and are electrically interconnected by the bus bars of the second bus bar layer.

Solar cell module

A flexible space structure such as a solar array is composed of multiple solar cell modules (SCMs) each supporting an arrangement of solar cells on a frontside layer and incorporating a backside layer with a surface opposite from the frontside layer having a conductive coating. A selected portion of the SCMs have structural ground extension harnesses intermediate the frontside layer and backside layer. Conductive tapes secure vertically adjacent SCMs by attachment to the conductive coating and electrical jumpers interconnect the structural ground extension harnesses across gapped hinge lines of laterally adjacent SCMs.

Atomic oxygen and electrostatic-resistant, flexible structure for space applications

A deployable solar panel assembly including a housing, a solar panel receivable in the housing, and first and second support structures disposed on the housing proximate the lateral edges of the solar panel. The first and second support structures each include an extension member connected to the housing and a pair of tethering members pivotably connected to the housing on opposite sides of the housing. The pair of tethering members are foldable against the housing and, upon deployment, a distal end of each tethering member projects outward from the opposite sides of the housing. The distal end of a deployed solar panel is supported in an extended position by the extension member, and supported against displacement out of the plane of the panel by tethers connected to the distal ends of the pair of tethering members. Spacecraft employing the deployable solar panel assembly and methods of deploying the assembly are also disclosed.

Deployable solar panel assembly for spacecraft

Solar array assemblies and systems and methods for deploying solar cell arrays from a spacecraft. A solar cell panel assembly comprises a first flexible solar panel and a rotational member. A first extension assembly is disposed proximate to a first end of the rotational member and a second extension assembly is disposed proximate to a second end of the rotational member. The solar cell panel assembly further comprises a first support member and a second support member. The first end of the first support member is coupled to the first end of the rotational member and the first end of the second support member is coupled to the second end of the rotational member. The second ends of the support members are coupled to the first flexible solar panel. A tether assembly couples the extension assemblies to the support members.

Deployable solar array assembly

A spacecraft includes a spacecraft base structure having an externally facing, electrically conducting spacecraft surface, with the spacecraft structure including a solar cell array. A grounding structure has an externally facing, electrically conducting plasma grounding surface, and an electrical ground extends between the plasma grounding surface and the spacecraft base structure. In space, the spacecraft is oriented with the plasma grounding surface facing the sun. Electron photoemission from the plasma grounding surface balances electron charging of that portion of the spacecraft surface that does not face the sun, preventing electrical charging of the spacecraft relative to the plasma environment.

Passive electrical grounding of a spacecraft to the ambient plasma environment

Flexible, lightweight reflective sheets are positioned to concentrate solar radiation upon spacecraft solar panels. The sheets are positioned with inner and outer spring members which urge each sheet towards a planar configuration and further urge the sheet in a rotation away from a solar panel face. Restraint members in the form of tethers limit this rotation to place the sheet in a deployed position in which it defines an angle with the panel to reflect solar radiation onto the panel face. The increased incident radiation permits a reduction of the number of solar cells with consequent savings in spacecraft cost and weight. The spring members are configured to permit rotation to a stowed position behind the solar panel. In this position, the tethers are received into guides which are configured to initiate automatic deployment of the spring members and their reflective sheets.

Thin-film solar reflectors and methods

A reflector system for a solar wing is provided in which adjacent reflector panels are inhibited from relative movement by coupling tethers. Each reflector panel rotates to be in a stored position adjacent a backface of a respective solar panel. From this stored position, each reflector panel then rotates to be in a deployed position in which it forms a reflection angle with a solar cell face of the respective solar panel. Because of the inhibition of the tethers, the reflector panels deploy together so that one of them does not move past another of them and damage its reflection surface. Upon deployment of a solar wing, a set of spring-biased reflector sheets are automatically urged to cover respective apertures which facilitate installation of restraint structures that maintain the solar wing in its stored configuration.

Solar reflector systems and methods

Flexible, lightweight reflective sheets are positioned to concentrate solar radiation upon spacecraft solar panels. The sheets are held with inner and outer spring members which urge each sheet from a gathered edge-stowed configuration towards a deployed, planar configuration. The outer spring members further urge each fully extended sheet to rotate about an axis along the panel's edge in a direction away from the solar panel's face. Restraint members in the form of tethers limit this rotation to place the sheet in a stable deployed position and orientation chosen by design to reflect solar radiation onto the panel face. The increased incident radiation permits a reduction of the number of solar cells needed to satisfy a power requirement, and allows consequent savings in spacecraft cost and weight. The outer spring members are resilient, elongate members which flex to a stowed position behind a respective panel or inerleavably gather with the flexible sheet into a compact stowed configuration adjacent a panel edge.

Growing community of inventors

Redondo Beach, CA, United States of America

Ray A Stribling