Johnson & Johnson Vision Products Inc.

Johnson and Johnson Vision Care, Inc.

Other

Ravi Sankar Sanka

John Mark Lepper

Daniel Tsu-Fang Wang

Craig William Walker

Wallace Anthony Martin

Leonard Ross Reinhart

Lars William Johnson

Gregory Scott Duncan

Gary S Hall

J Mark Jones

H Lamar Walker

Washington Candido

Lamar Walker

Michael Francis Widman

Richard W Abrams

Leslie A Voss

Mark E Schlagel

Ranganath Ramakrishnan Raja

Kenneth Kurt Pricer

Daniel T-f Wang

Jeffrey L Wilson

Carolyn R Solberg

Larry G Hearin

Robert D Strauch

James K Miars

Gregory S Duncan

A method for monitoring the manufacture of molded ophthalmic lenses is disclosed. The method monitors the occurrence of predetermined events and records such events in a device history record and a shadow table.

Electronic device history record and product release system

The present invention relates to an apparatus for packaging contact lenses. The apparatus includes a compliant head, improved heater and improved heat seal die.

Heat seal apparatus for lens packages

A method for tracking multiple SKUs of ophthalmic devices in a manufacturing line, comprises the steps of: assembling first molding devices, at least one of the first molding devices having an identification device, such as, a bar-code or an inductive transmitting/receiving device; reading the identification device of the first molding devices; forming first molded parts using the first molding devices; providing a plurality of carriers, the carriers having carrier indicators; transferring the first molded parts to at least one of a plurality of carriers; reading the carrier indicator of the carrier carrying the first molded parts; and storing in machine-accessible memory the information associated with the identification device of the first molding devices and the information associated with the carrier indicator of the carrier carrying the first molded parts.

Method and system for SKU tracking and changeover

A production control system provides real-time monitoring of process parameters in an automated production line that manufactures contact lenses, the line and having a plurality of process stations with each process station having one or more process control devices that control production operations at each respective process station and generates production parameter data therefrom. The system includes a line monitor device for receiving an externally generated production order including a lot number, product type, and quantity, and further coordinates manufacturing processes at each of the plurality of process stations, and tracks order production. A plurality of cell monitor devices retrieves the production data from one or more process control devices and processes the data to ensure that production parameters are within predefined limits. Real-time viewing of respective line status and device status information is provided by an interface device that accesses respective line status information from the line monitor device and production data from said cell monitor. Activation and completion of orders at each process station is also provided via the interface device.

Computer system for quality control correlation

A production line tracking and quality control system and method thereof comprises a series of pallets for carrying one or more first contact lens mold halves or one or more complementary second contact lens mold halves throughout a contact lens fabrication facility. Each pallet of the series is transported on a conveyor device throughout the fabrication facility, and each pallet includes a unique identifying code. The fabrication facility includes one or more process stations and a control device provides real time monitoring of contact lens fabrication processes at the one or more process stations. The control device further includes a tracking device for identifying the unique code of each of the pallets at one or more process stations while continually receiving monitored process condition values at each station. For each identified pallet, the control device generates process status information for memory storage in the form of a reject flag, when the process conditions are out of predetermined limits, or, an acceptance flag indicating that process conditions are within predetermined limits. The process status information is updated when the pallets are identified and the status of each pallet is checked when entering or exiting a process station.

Production line tracking and quality control system

A sterilizer data processing system for an automated contact lens manufacturing line that manufactures a plurality of contact lenses defining a lens lot, the manufacturing line including an automated sterilization station for sterilizing the lens lot after their manufacture, the automated sterilization station including a sterilizer process controller for controlling one or more phases of a sterilization process and periodically generating sterilization process data during each sterilization phase includes a device for receiving the sterilization process data from the sterilizer process controller and a device for automatically parsing the sterilization data into text information and sterilizer parameter information and further processing the text information and sterilizer parameter information to automatically generate a sterilization run report associated with a lot number for the sterilized lens lot.

Computer system for quality control correlations

A computer control system for optimizing process parameters in an automated production line for producing contact lenses. The system comprises a plurality of process controllers for controlling one or more process stations of the production line, each of the controllers regulating a plurality of process control devices that each control specific production parameters used in the automated manufacture of contact lenses at the process station(s). An automated lens inspection device automatically evaluates each contact lens produced and generates inspection data for each contact lens, and a polling device polls each of the process controllers on a frequent basis to acquire process control data for each period. Further included is a correlating device for correlating the inspection data to the process control data and the contact lens data to optimize process parameters used in the production of contact lenses. A relational database is also provided for storing the process control data, the contact lens data and the inspection data received from the correlating device.

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Jacksonville, FL, United States of America

Ravi Sankar Sanka