Gm Global Technolgoy Operations, Inc.

Rashmi Prasad

Chandra S Namuduri

Muhammad Hussain Alvi

Suresh Gopalakrishnan

Lei Hao

Yilun Luo

Thomas W Nehl

Khorshed Mohammed Alam

Avoki M Omekanda

Junghoon Kim

Minh-Khai Nguyen

Jun-Mo Kang

Yue-Yun Wang

Derek F Lahr

Anthony M Coppola

Mohamed Kamel

Madhusudan Raghavan

Norman K Bucknor

Brian A Welchko

Dongxu Li

Alireza Fatemi

Fang Dai

Shifang Li

Robert J Heydel

Michelle H Wiebenga

Ryan Gergely

Mohamed Ahmed Kamel Ahmed

David J Brooks

Benjamin S Ngu

Chunhao J Lee

Farzad Samie

Lyall Kenneth Winger

Venkata Prasad Atluri

Lakshmi V Thanayankizil

Sai Vishnu Aluru

Mohammad N Anwar

Russell K Steele

Ronald O Grover, Jr

Andrew K Chandler

Luciano Nunziato Di Perna

Renato Amorim Torres

Benjamin R Christian

Christopher A Stanek

Ming Liu

Michael Z Pieszala

Eric Bernard Gach

Eleni C Pitses

Shubham V Shedge

Aaron M Sullivan

Ioan Suciu

Chandra S Namudur

A method for charging a battery pack via an offboard energy source uses an interleaved boost converter and closed-loop control. The energy source outputs a charging current via a DC charge port during a direct current fast-charging (DCFC) process. A controller detects a voltage disparity condition in which a voltage capability of the battery pack exceeds a voltage capability of the energy source. In response to this condition, a rise of the charging current over time is recorded as a current trajectory and an open-loop equivalent time constant is extracted from the current trajectory. A time constant of the PI control block is set substantially equal to the equivalent time constant. The PIM is controlled in closed-loop using proportional-integral control. The charging current is controlled in a continuous current conduction mode during the DCFC process.

DC fast charging using closed-loop control of multi-functional inverter-based boost converter

A multi-phase power inverter for an electric propulsion system includes a plurality of H-type multilevel power converters arranged between a high-voltage DC power supply and an electric machine. Each of the plurality of H-type multilevel power converters is a solid-state integrated circuit (IC) that includes a positive DC power bus, a negative DC power bus, a neutral bus, and a plurality of semiconductor switches disposed in a stacked arrangement. The plurality of semiconductor switches is interconnected via the positive DC power bus, the negative DC power bus, and the neutral bus.

System for mutual inductance cancellation for H-type multilevel converters

A battery system includes a battery pack configured to be selectively connected to an output terminal of the battery system and a DCFC receptacle, a first contactor that is connected between the DCFC receptacle and a first terminal of the battery pack, and a first SSR connected in series with the first contactor between the DCFC receptacle and the first terminal of the battery pack. The first SSR has an open state where current from the DCFC receptacle to the battery pack is interrupted and a closed state where current flows from the DCFC receptacle to the battery pack, the first SSR is configured to transition from the closed state to the open state prior to the first contactor, and current only flows from the DCFC receptacle to the battery pack when both the first contactor and the first SSR are in the closed state.

Battery disconnect mechanization for direct current fast charging

Aspects of the disclosure include a symmetric direct current (DC) link capacitor having a low parasitic equivalent series L-inductance (ESL). An exemplary capacitor can include one or more positive-dielectric-negative (PDN) stacks having a positive layer, a negative layer, and a dielectric layer between the positive layer and the negative layer. A first contact layer is electrically coupled to the positive layer on a sidewall of the one or more PDN stacks and a second contact layer is electrically coupled to the negative layer on the sidewall of the one or more PDN stacks. A positive terminal is electrically coupled to the first contact layer and a negative terminal is electrically coupled to the second contact layer.

Low parasitic equivalent series L-inductance (ESL) symmetric direct current (DC) link capacitor

A vehicle system includes DC/DC converters configured to receive electrical currents from high voltage battery modules and output regulating electrical currents to a low voltage battery. The vehicle system includes a control system coupled to the DC/DC converters, the high voltage battery modules, and the low voltage battery, where the control system is configured to control the DC/DC converters to recirculate one or more of the electrical currents back to one or more of the high voltage battery modules in order to balance states of charge in the high voltage battery modules.

Optimal control strategy for a distributed low voltage system with bidirectional direct current converters

A multi-phase power inverter for an electric propulsion system includes a plurality of X-type multilevel power converters arranged between a high-voltage direct current (DC) power supply and an electric machine. Each of the plurality of X-type multilevel power converters is a solid-state integrated circuit (IC) that includes a positive DC power bus, a negative DC power bus, a neutral bus, and a plurality of semiconductor switches disposed in a stacked arrangement. The plurality of semiconductor switches is interconnected via the positive DC power bus, the negative DC power bus, and the neutral bus.

System for mutual inductance cancellation for X-type multilevel converters

A vehicle system includes a first battery pack connected to a second battery pack via multi-level inverter. A motor is connected to the multi-level inverter. A controller is connected to the motor and the multi-level inverter. The multi-level inverter is a neutral point clamped inverter. The controller includes a memory storing instructions configured to cause the controller to control the multi-level inverter as a direct current (DC)-DC converter such that a circulating current passes through the motor, the first battery pack and the second battery pack.

Using a multilevel neutral point clamped inverter

An electric vehicle includes a system performing a method of charging a battery of the electric vehicle. The system includes an electrical motor having a rotor and a plurality of windings. The vehicle is turned off to allow the rotor to come to rest at an initial rotor position. The processor controls a current through the motor to rotate the rotor to locate a boundary of an electrical lash region associated with the rotor, determines a selected winding of the plurality of windings having a phase vector located close to the electrical lash region, deactivates the selected winding, controls flow of a first current through the motor with the selected winding deactivated to rotate the rotor towards a direction of the selected winding, and controls flow of a second current from a charging station to the battery through the electric motor with the rotor rotated towards the selected winding.

Charging through electric drive system with minimum torque disturbance

An electric vehicle includes a drive system that performs a method of transferring power between a vehicle and an external location. The drive system includes a battery, a rectifier, and a processor. The rectifier is one of a two-level rectifier and a multi-level rectifier. The processor is configured to connect the rectifier between an alternating current (AC) port of an outlet of an external location and the battery. The rectifier is configured to convert between an AC power at the AC port on an external side of the rectifier and a direct current (DC) power at a vehicle side of the rectifier in order to transfer power bi-directionally between the external location and the battery.

Method and apparatus for integrated bi-directional charging

A variable slew rate gate drive system for powering an electric machine. The system may include a gate driver operable for controlling each of a plurality of hybrid switch power modules between opened and closed states to facilitate powering the electric machine. The gate driver may be operable for selecting slew rates and controlling ON and OFF states of first and second semiconductor switches included as part of each power module to optimize powering of the electric machine by varying the slew rates as a function of performance characteristics of the first and second semiconductor switches.

Variable slew rate gate driver for hybrid switch power module

A system and method for receiving, at a multi-chip power module, multiple electronic control signals by one or more semiconductor devices of a first device type configured in parallel to one or more semiconductor devices of a second device type. The one or more semiconductor devices of the first device type and the one or more semiconductor devices of the second device type form a plurality of functional switches. The functional switches independently change states, in response to the plurality of electronic control signals. The one or more semiconductor devices of the first device type are configured to be electrically controlled for use independently and de-coupled, or in parallel, with the one or more semiconductor devices of the second device type.

Hybrid switch multi-chip power module for a vehicle battery

A multi-phase power inverter for an electric propulsion system includes a plurality of T-type multilevel power converters arranged between a high-voltage direct current (DC) power supply and an electric machine. Each of the plurality of T-type multilevel power converters is a solid-state integrated circuit that includes a positive DC power bus, a negative DC power bus, a neutral bus, and a plurality of semiconductor switches disposed in a stacked arrangement. The plurality of semiconductor switches is interconnected via the positive DC power bus, the negative DC power bus, and the neutral bus.

System for mutual inductance cancellation for T-type multilevel converters

An electric vehicle includes an electrical system and performs a method of charging the electric vehicle. The electrical system includes a first battery subpack, a second battery subpack, wherein the first battery subpack, the second battery subpack, and an electrical load of the electric vehicle are connected in parallel, and a processor. The processor is configured to control a first connection between the first battery subpack and a first charge port and a second connection between the second battery subpack and a second charge port to charge each of the first battery subpack and the second battery subpack while providing power to the electrical load.

High voltage architecture for multi-port charging system

A charging system of a vehicle includes a first conversion device of a first drive system of the vehicle, the first conversion device connected to a first electric motor. The system also includes a second conversion device of a second drive system of the vehicle, the second conversion device connected to a second electric motor. The first drive system and the second drive system are connected to a battery system of the vehicle. The system also includes a switching assembly including a plurality of switches configured to selectively connect the first electric motor and/or the second electric motor to a charge port of the vehicle, and a controller configured to control the switching assembly to define a conversion circuit that includes components of the first drive system and/or the second drive system, and control the conversion circuit to regulate an output voltage and supply power to an energy storage system.

Vehicle charging using a multi-drive system

A method and apparatus for electrical energy transfer between a pair of series connected batteries coupled between positive and negative DC rails of a power inverter operatively connected to a plurality of stator phase windings of a stator winding of a motor may include coupling a midpoint of the pair of series connected batteries to the stator winding of the motor, and controlling the power inverter to operate the power inverter and the stator winding as a switched-mode power converter to charge at least one of the stator phase windings from one of the pair of series connected batteries and to discharge the at least one of the stator phase windings to the other of the pair of series connected batteries.

Rechargeable energy storage system balancing

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Troy, MI, United States of America

Rashmi Prasad