International Business Machines Corporation

Randy J Zoodsma

Francis R Krug, Jr

Robert K Mullady

Donald W Porter

David L Edwards

Gary Franklin Goth

Daniel J Kearney

Allan C VanDeventer

Michael J Ellsworth, Jr

Robert E Simons

Richard C Chu

Roger R Schmidt

Peter W Kelly

Frank M Desiano

Mark Anthony Marnell

Kevin P Low

Lawrence Palmer

Kenneth A Shadoff

A cooling system is provided which includes, for instance, a coolant supply manifold, a multifunction coolant manifold structure, and multiple cooling structures. The multifunction coolant manifold structure includes a coolant-commoning manifold and an auxiliary coolant reservoir above and in fluid communication with the coolant-commoning manifold. The multiple cooling structures are coupled in parallel fluid communication between the coolant supply and coolant-commoning manifolds to receive coolant from the supply, and exhaust coolant to the coolant-commoning manifold. The coolant-commoning manifold is sized to slow therein a flow rate of coolant exhausting from the multiple cooling structures to allow gas within the exhausting coolant to escape the coolant within the coolant-commoning manifold. The escaping gas rises to the auxiliary coolant reservoir and is replaced within the coolant-commoning manifold by coolant from the auxiliary coolant reservoir.

Multifunction coolant manifold structures

A cooling system is provided which includes, for instance, a coolant circulation loop, one or more primary coolant pumps, and a fill and drain pump. The primary coolant pump(s) is coupled to facilitate circulating coolant through the coolant circulation loop, and the fill and drain pump facilitates selective filling of the cooling system with the coolant, or draining of the coolant from the cooling system. The fill and drain pump is integrated with the cooling system as a backup coolant pump to the primary coolant pump(s), and circulates the coolant through the coolant circulation loop responsive to an error in the primary coolant pump(s). The primary coolant pump(s) and fill and drain pumps may be different types of pumps, and the cooling system further includes a control system for automatically activating the fill and drain pump upon detection of an error in the primary coolant pump(s).

Cooling system with integrated fill and drain pump

A method including punching a first hole in a parent sheet metal, such that a substantially round section with a first diameter is removed from the hole, forming a second hole by inserting a mandrel into the first hole, causing a portion of the parent sheet metal to deform in a downward direction and increase the diameter of the first hole to a second diameter, the deformed portion of the parent sheet metal is substantially perpendicular to the parent sheet metal, forming a thread into an interior sidewall of the second hole, and forming the parent sheet metal into a water tight manifold.

Manifold for a liquid cooling system

Cooling apparatuses, cooled electronic modules, and methods of fabrication are provided which facilitate heat transfer from one or more electronic components to a liquid coolant in an operational mode, and drainage of coolant therefrom in a transport mode. The cooling apparatus includes a liquid-cooled heat sink configured to horizontally couple along a main heat transfer surface to the electronic component(s). The heat sink includes a thermally conductive structure with a coolant-carrying compartment through which coolant flows, and a coolant inlet tube and a coolant outlet tube affixed to the thermally conductive structure and in fluid communication with the coolant-carrying compartment to facilitate coolant flow through the compartment. The coolant-carrying compartment has a base surface, and the coolant outlet tube extends into the coolant-carrying compartment towards the base surface to facilitate withdrawal of the liquid coolant from the compartment in the transport mode of the cooling apparatus.

Liquid-cooled heat sink configured to facilitate drainage

Apparatuses are provided to facilitate sensing fluid within a fluid system, such as a coolant-based cooling apparatus for removing heat generated by one or more electronic components. The apparatus includes a plug configured to couple to a wall of the fluid system at an opening in the wall and to form a fluid-tight seal about the opening. The plug includes a fluid a fluid-sensor-receiving space configured to receive a fluid sensor, and when the plug is coupled to the wall at the opening, to position the fluid sensor at the opening in a manner to facilitate sensing of fluid within the system. The fluid sensor is removable from the plug without requiring uncoupling of the plug from the wall. In one implementation, the fluid sensor is a proximity sensor, and the plug is fabricated of a non-conductive material, and the wall a conductive material.

Facilitating fluid level sensing

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Poughkeepsie, NY, United States of America

Randy J Zoodsma