Milliken + Co

Other

Randolph S Kohlman

Ryan W Johnson

Patrick A Petri

Daniel Taylor McBride

Brian Callaway

Yunzhang Wang

Charles E Willbanks

Thomas E Godfrey

Allan W Smith

Allen M Smith

Sara A Arvidson

Sara A Broadaway

John G Lever

Joseph R Royer

William H Stewart

Peter K Kang

David W Martin

Samuel E Graham

W Randolph Hursey

Philbrick Allen

Daniel T Mcbride

The application relates to a nonwoven composite containing a plurality of solid regions and a plurality of porous regions. The solid and porous regions form a repeating pattern on the surface of the composite. The solid regions contain a solid region nonwoven layer, an optional solid region polymer-fiber infused layer, and a solid region cap layer. The solid region nonwoven layer contains a plurality of first staple fibers and less than about 5% by volume of a first polymer. The solid region cap layer contains the first polymer and less than about 5% by volume of the first staple fibers. The porous regions contain a porous region nonwoven layer and a porous region polymer-fiber infused layer. The porous region nonwoven layer contains a plurality of the first staple fibers and less than about 5% by volume of a first polymer. The porous region polymer-fiber infused layer contains a plurality of pores.

Process for forming a nonwoven composite

The application relates to a process for forming a nonwoven composite. The process includes forming a lofty nonwoven layer, obtaining a thermoplastic polymer, and applying the thermoplastic polymer to the second surface of the nonwoven layer, where the thermoplastic polymer is in the form of a molten polymer, semi-molten polymer, or solid film. Next, pressure and optionally heat is applied to the nonwoven layer and thermoplastic polymer, where the thermoplastic polymer and the second surface of the nonwoven layer are subjected to a textured surface forming a plurality of peak regions and a plurality of valley regions in the second surface of the nonwoven layer and embedding a portion of the primary fibers from the nonwoven layer into the thermoplastic polymer within the valley regions. The thermoplastic polymer is cooled forming a thermoplastic film and the nonwoven layer which together form the nonwoven composite.

Nonwoven composite

The application relates to a nonwoven composite containing a lofty nonwoven layer and a film. The lofty nonwoven layer contains a plurality of primary fibers and defines a plurality of peak regions and a plurality of valley regions. The film contains a thermoplastic polymer and has a peak film thickness in the peak regions of the layer. The film is present on at least a majority of the second surface of the nonwoven layer. Within the valley regions, the film encapsulates a plurality of fibers from the nonwoven layer. The cross-sectional area fraction of total fibers in the film within the valley regions is at least about 8% and the cross-sectional area fraction of total fibers in the film within the peak regions is less than about 5%.

Compositions and methods for treating textile substrates to obtain superior liquid repellent properties are disclosed. Durable microscopic surface structures imparted to the fibrous substrate allow liquids to bead up and roll off of its surface. Mechanical abrasion or sanding techniques may be used to create the microscopic surface structures on the surface of a fibrous textile substrate, without substantially breaking fibers, followed by a chemical treatment using, for example, fluorocarbon-containing repellent compositions. Particles may be employed in combination with repellent compositions to achieve superior repellent properties. A property of the roughened surface fibers, the Roughness Factor, is used to characterize the microscopic surface structures on the treated textile surface. Treated textile substrates are disclosed which achieve superior water and oil repellency, even after multiple abrasion or laundering cycles.

Treated textile substrate and method for making a textile substrate

The present disclosure relates to cementitious articles that are reinforced with a fabric made at least partially of high modulus polyolefin monofilament fibers. Preferably, the polypropylene monofilament yarns have a 3% secant modulus of elasticity of at least 100 g/denier. The high modulus polypropylene fabric has an intrinsic resistance to the alkaline conditions present in a cementitious composite, as well as a low elongation at break. The high modulus polypropylene may contain a nucleating agent to facilitate the process of obtaining desired draw ratio.

Fabric reinforced cement

This disclosure generally pertains to a method for manufacturing a distributed optical fiber scrim comprising a functional optical fiber, the functional optical fiber scrim thus manufactured, and composites in which an optical fiber scrim is incorporated. The present disclosure describes a variety of textile scrims, particularly adhesively bonded nonwoven scrim materials, each comprising at least one optical fiber with a continuous path across at least the length or width of the fabric. Such optical fiber scrims may be useful as sensor components (for example, as a detector of breakage, strain, pressure, or torque), as illumination components (for example, in a variety of light-providing applications), or as data-distribution components, either alone or in combination with other materials, such as fabrics, films, foams, and the like.

Optical fiber substrate useful as a sensor or illumination device component

The present disclosure relates to a reinforcing textile material that comprises a weft-inserted warp knit fabric, in which the warp yarns are configured in a pattern having a majority of successive flat stitches that are used in conjunction with a minority of subsequent successive round stitches. The warp yarn configuration may be represented by the expression x+y, where x is the number of successive needle positions in which a warp yarn is positioned in a flat stitch arrangement and y is the number of subsequent successive needle positions in which the same warp yarn is positioned in a round stitch arrangement. The present weft-inserted warp knit fabrics possess improved dimensional stability, high tensile strength, high tear strength, and a relatively smooth surface, making them well-suited for use as reinforcements in roofing membranes, signs, banners, tents, and the like.

Textile-reinforced composites with high tear strength

The present disclosure relates to a tape that comprises a weft-inserted warp knit fabric, which utilizes a combination stitch to secure the wales of the fabric. The combination stitch comprises a majority of successive chain stitches that are used with a minority of subsequent successive tricot stitches, such that the stitch follows the expression x+y, where x is the number of successive chain stitches and y is the number of subsequent successive tricot stitches. Contemplated x values are in the range of 5 to 15, and contemplated y values are in the range of 1 to 4. Multiple stitch formations can also be used (e.g., following an x+y/m+n/etc. configuration). The resulting weft-inserted warp knit fabric possesses superior dimensional stability and internal geometry, while maintaining the tearability requisite for a hand-tearable tape product.

Tape having weft-insert warp knit fabric reinforcement

A textile substrate is patterned by the selective application of various dyes to the substrate surface in a way that provides desirable, visually apparent enhancements in the area of pattern detail, definition, and color range, through the use of a novel patterning system, including the application of various chemical agents, that makes such enhancements possible. In one embodiment, the patterning system described herein is capable of producing pile-faced textile substrates, useful as floor coverings, that exhibit a unique combination of desirable pattern attributes that have been identified and measured using novel techniques specifically developed for these substrates and pattern attributes.

Patterned textile product

Tape substrate and tape made therefrom

A flexible container in the form of a bag is described for use in a non-immersion dry cleaning process. Bag walls that are appropriately stiff and slick are preferred (preferred Kawabata Evaluation System stiffness and surface friction values are given), as are bag designs that are inherently three-dimensional and self-supporting. A preferred embodiment is a tetrahedral bag having a slick polymeric coating on the interior surface.

Growing community of inventors

Boiling Springs, SC, United States of America

Randolph S Kohlman