Chartered Semiconductor Manufacturing Ltd (corporation)

Randall Cha

Elgin Kiok Quek

Daniel Yen

Eng Hua Lim

Mei Sheng Zhou

Jia Zhen Zheng

Chew-Hoe Ang

Mei-Sheng Zhou

Chew Hoe Ang

Jia-Zhen Zheng

Lap Chan

Simon Yew-Meng Chooi

Alex See

Yung Fu Chong

Kin Leong Pey

Tae Jong Lee

Eng-Hua Lim

Victor Seng-Keong Lim

Chua Chee Tee

A method of forming small features, comprising the following steps. A substrate having a dielectric layer formed thereover is provided. A spacing layer is formed over the dielectric layer. The spacing layer has a thickness equal to the thickness of the small feature to be formed. A patterned, re-flowable masking layer is formed over the spacing layer. The masking layer having a first opening with a width &ldquo;L&rdquo;. The patterned, re-flowable masking layer is re-flowed to form a patterned, re-flowed masking layer having a re-flowed first opening with a lower width &ldquo;1&rdquo;. The re-flowed first opening lower width &ldquo;1&rdquo; being less than the pre-reflowed first opening width &ldquo;L&rdquo;. The spacing layer is etched down to the dielectric layer using the patterned, re-flowed masking layer as a mask to form a second opening within the etched spacing layer having a width equal to the re-flowed first opening lower width &ldquo;1&rdquo;. Removing the patterned, re-flowed masking layer. A small feature material is then formed within the second opening and any excess small feature material above the etched spacing layer is removed. The etched spacing layer is removed to form the small feature comprised of the small feature material.

Method to pattern small features by using a re-flowable hard mask

A process for fabricating vertical CMOS devices, featuring variable channel lengths, has been developed. Channel region openings are defined in composite insulator stacks, with the channel length of specific devices determined by the thickness of the composite insulator stack. Selective removal of specific components of the composite insulator stack, in a specific region, allows the depth of the channel openings to be varied. A subsequent epitaxial silicon growth procedure fills the variable depth channel openings, providing the variable length, channel regions for the vertical CMOS devices.

Method of fabricating variable length vertical transistors

A method of forming narrow gates comprising the following steps. A substrate is provided having an overlying Si N or an SiO /Si N stack gate dielectric layer. A gate material layer is formed over the gate dielectric layer. A hard mask layer is formed over the gate material layer. The hard mask layer and the gate material layer are patterned to form a hard mask/gate material layer stack. A planarized dielectric layer is formed surrounding the hard mask/gate material layer stack. The patterned hard mask layer is removed from over the patterned gate material layer to form a cavity having exposed dielectric layer side walls. Masking spacers are formed on the exposed dielectric layer side walls over a portion of the patterned gate material layer. The patterned gate material layer is etched using the masking spacers as masks to expose a portion of the gate dielectric layer. The planarized dielectric layer is removed. The masking spacers are removed to form narrow gates comprising gate material.

Method of forming small transistor gates by using self-aligned reverse spacer as a hard mask

A new method of forming a sharp tip on a floating gate in the fabrication of a EEPROM memory cell is described. A first gate dielectric layer is provided on a substrate. A second gate dielectric layer is deposited overlying the first gate dielectric layer. A floating gate/control gate stack is formed overlying the second gate dielectric layer. One sidewall portion of the floating gate is covered with a mask. The second gate dielectric layer not covered by the mask is etched away whereby an undercut of the floating gate is formed in the second gate dielectric layer. The mask is removed. Polysilicon spacers are formed on sidewalls of the floating gate wherein one of the polysilicon spacers fills the undercut thereby forming a sharp polysilicon tip to improve the erase efficiency of the memory cell.

Method to form an asymmetrical non-volatile memory device using small in-situ doped polysilicon spacers

The present invention provides an improved semiconductor device of a Silicon/Amorphous Silicon/Metal Structure (SASM) and a method of making an improved semiconductor device by a salicide process by using an anneal to form a thick silicide film on shallow source/drain regions and a chemical-mechanical polish (CMP) step is then performed to remove the silicide over the top of the spacers at the gate, thus breaking the continuity of the silicide film extending from the gate to the source drain region.

Salicide method for producing a semiconductor device using silicon/amorphous silicon/metal structure

A method of fabricating at least one metal interconnect including the following steps. A structure having at least one exposed conductive structure is provided. A non-stick material layer is formed over the structure and the at least one exposed conductive structure. The non-stick material layer having an upper surface. The non-stick material layer is patterned to form a patterned non-stick material layer having at least one trench therethrough exposing at least a portion of the at least one conductive structure. A metal interconnect is formed in contact with the exposed portion of the at least one conductive structure within the at least one trench wherein the non-stick properties of the patterned non-stick material layer prevent accumulation of the metal comprising the metal interconnect upon the patterned upper surface of the patterned non-stick material layer. The at least one metal interconnect having an upper surface. The patterned non-stick material layer is removed. A planarized dielectric layer is formed over the structure exposing the upper surface of the at least one metal interconnect.

Method to fabricate dish-free copper interconnects

A method of forming a gate comprising the following steps. A substrate is provided. A pre-gate structure is formed over the substrate. The pregate structure includes a sacrificial metal layer between an upper gate conductor layer and a lower gate dielectric layer. The pre-gate structure is annealed to form the gate. The gate comprising: an upper silicide layer formed from a portion of the sacrificial metal layer and a portion of the upper gate conductor layer from the anneal; and a lower metal oxide layer formed from a portion of the gate dielectric layer and a portion of the sacrificial metal layer from the anneal.

Method to form high k dielectric and silicide to reduce poly depletion by using a sacrificial metal between oxide and gate

A method for forming an RF inductor of helical shape having high Q and minimum area. The inductor is fabricated of metal or damascened linear segments formed on three levels of intermetal dielectric layers and interconnected by metal filled vias to form the complete helical shape with electrical continuity.

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Singapore, Singapore

Randall Cha