Goodrich Corporation

Rtx Corporation

Rosemount Aerospace Limited

Ranadip Acharya

Sergey Mironets

Alexander Staroselsky

Greg Allen Seidel

Malcolm P MacDonald

Matthew E Lynch

Alexander Nathan Reid

Travis H Marshall

Brian A Fisher

Luke Borkowski

Nitin Chandola

Masoud Anahid

Saugata Sarkar

A process for uncertainty quantification for a predictive defect model for multi-laser additive manufacturing of a part including executing computational fluid dynamics modeling of a gas flow in an additive manufacturing machine manufacturing chamber; assigning a spatter particle size, velocity and direction relative to a melt pool on a powder bed disposed on a build plate within the manufacturing chamber; executing computational fluid dynamics post processing for spatter particle tracking; predicting a spatter particle landing pattern; feeding the spatter particle landing pattern prediction into a defect model; producing a layer thickness map, the layer thickness map configured to demonstrate a location of locally thicker layers on the part; and predicting defect location and density to accumulate lack-of-fusion risk as a function of part placement, orientation, and scan strategy.

Uncertainty quantification or predictive defect model for multi-laser powder bed fusion additive manufacturing

A wiper apparatus includes a wiper axis interface configured for mounting a wiper assembly to a wiper drive. A lower wiper arm extends from the wiper axis interface to a wiper mount that is configured to connect the lower arm to an upper arm. A first end of the lower wiper arm proximate the wiper axis interface has a first airfoil profile and wall thickness. A second end of the lower wiper arm proximate the wiper mount has a second airfoil profile and wall thickness. An intermediate portion of the lower wiper arm extending between the first and second ends has a transitioning airfoil profile and thickness that transitions from the first airfoil profile and wall thickness to the second airfoil profile and wall thickness.

Variable airfoil profile hollow wiper arms

A method is provided for producing ultra-fine-grained materials using additive manufacturing. The method includes commanding, by a controller, a laser device to produce a plurality of optical pulses to a base material to add an additive material to the base material. The method further includes commanding, by the controller, a vibration mechanism to vibrate the base material as the plurality of optical pulses are being applied to the base material forming fine equiaxed grains with random crystallographic texture in the base material.

Producing ultra-fine-grained materials using additive manufacturing

Growing community of inventors

Glastonbury, CT, United States of America

Ranadip Acharya