Membrane Technology and Research, Inc

United States Environmental Protection Agency

U.S. Environmental Protection Agency

Ramin Daniels

Richard W Baker

Andre R Da Costa

Ingo Pinnau

Zhenjie He

Johannes Gerard Wijmans

Timothy C Merkel

Yu Huang

Karl D Amo

Haiqing Lin

Scott Thompson

Jennifer Ly

Leland Morris Vane

Tiem Aldajani

Franklin R Alvarez

Ankur Jariwala

Jennifer H Ly

Processes for removing water from organic solvents, such as ethanol. The processes include distillation to form a rectified overhead vapor, compression of the rectified vapor, and treatment of the compressed vapor by two sequential membrane separation steps.

Membrane augmented distillation to separate solvents from water

A membrane-based gas separation process for treating gas streams that contain methane in low concentrations. The invention involves flowing the stream to be treated across the feed side of a membrane and flowing a sweep gas stream, usually air, across the permeate side. Carbon dioxide permeates the membrane preferentially and is picked up in the sweep air stream on the permeate side; oxygen permeates in the other direction and is picked up in the methane-containing stream. The resulting residue stream is enriched in methane as well as oxygen and has an EMC value enabling it to be either flared or combusted by mixing with ordinary air.

Efficient gas-separation process to upgrade dilute methane stream for use as fuel

Disclosed herein are combustion systems, power plants, and flue gas treatment systems that incorporate sweep-based membrane separation units to remove carbon dioxide from combustion gases. In its most basic embodiment, the invention is a combustion system that includes three discrete units: a combustion unit, a carbon dioxide capture unit, and a sweep-based membrane separation unit. In a preferred embodiment, the invention is a power plant including a combustion unit, a power generation system, a carbon dioxide capture unit, and a sweep-based membrane separation unit. In yet another embodiment, the invention is a flue gas treatment system that incorporates three membrane separation units with a carbon dioxide liquefaction unit.

Combustion systems, power plants, and flue gas treatment systems incorporating sweep-based membrane separation units to remove carbon dioxide from combustion gases

A gas separation process for treating flue gases from combustion processes, and combustion processes including such gas separation. The invention involves flowing the flue gas stream to be treated across the feed side of a membrane, flowing a sweep gas stream, usually air, across the permeate side, then passing the permeate/sweep gas to the combustor.

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A process for separating a component from a low molecular weight organic mixture by pervaporation. The process uses fluorinated membranes and is particularly useful for treating mixtures containing light organic components, such as methane, propylene or n-butane.

Liquid-phase separation of low molecular weight organic compounds

A process for separating a gas from a gas mixture containing an organic compound gas or vapor by a hybrid separation combining adsorption with membrane gas separation, using membranes selective for the gas over the organic compound. The membranes use a selective layer made from a polymer having repeating units of a fluorinated cyclic structure of an at least 5-member ring, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment.

Gas separation using organic-vapor-resistant membranes and PSA

A process for separating nitrogen from a multicomponent gas mixture containing nitrogen and a hydrocarbon, such as natural gas or associated gas, using gas-separation membranes selective for nitrogen over the hydrocarbon. The membranes use a selective layer made from a polymer having repeating units of a fluorinated polymer, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment, and good recovery after exposure to liquid aromatic hydrocarbons.

Nitrogen gas separation using organic-vapor-resistant membranes

A process for separating carbon dioxide from a multicomponent gas mixture containing carbon dioxide and a hydrocarbon, such as natural gas or associated gas, using gas-separation membranes selective for carbon dioxide over the hydrocarbon. The membranes use a selective layer made from a polymer having repeating units of a fluorinated polymer, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment, and good recovery after exposure to liquid aromatic hydrocarbons.

Carbon dioxide gas separation using organic-vapor-resistant membranes

A process for treating a gas mixture containing at least an organic compound gas or vapor and a second gas, such as natural gas, refinery off-gas or air. The process uses two sequential membrane separation steps, one using membrane selective for the organic compound over the second gas, the other selective for the second gas over the organic vapor. The second-gas-selective membranes use a selective layer made from a polymer having repeating units of a fluorinated polymer, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment, and good recovery after exposure to liquid aromatic hydrocarbons. The membrane steps can be combined in either order.

Gas separation using organic-vapor-resistant membranes in conjunction with organic-vapor-selective membranes

A process for separating hydrogen from a multicomponent gas mixture containing hydrogen and a hydrocarbon, using gas-separation membranes selective for hydrogen over the hydrocarbon. The membranes use a selective layer made from a polymer having repeating units of a fluorinated polymer, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment, and good recovery after exposure to liquid aromatic hydrocarbons.

Hydrogen gas separation using organic-vapor-resistant membranes

A process for manufacturing cumene by reacting propylene with benzene, including treating a vent stream from the reaction zone, to recover propylene for return to the reactor. The process involves using a gas separation membrane to separate propylene from propane in the reactor vent stream. The membrane separation step results in a residue stream typically containing as much as 30%, 40% or more propane, which is vented from the process, and a permeate stream containing 95% or less propylene, which is recirculated to the reactor.

Membrane-augmented manufacture of cumene

A process for manufacturing isopropyl alcohol by reacting propylene with a reagent, including treating a vent stream from the reaction zone, to recover propylene for return to the reactor. The process involves using a gas separation membrane to separate propylene from propane in the reactor vent stream. The membrane separation step results in a residue stream typically containing as much as 30% propane or more, which is vented from the process, and a permeate stream typically containing 95% or less propylene, which is recirculated to the reactor.

Membrane-augmented manufacture of propylene derivatives

A process for separating a gas from a gas mixture containing the gas and a C hydrocarbon vapor, using gas-separation membranes selective for the gas over the C hydrocarbon vapor. The membranes use a selective layer made from a polymer having repeating units of a fluorinated polymer, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment, and good recovery after exposure to liquid aromatic hydrocarbons.

Gas separation using C3&plus; hydrocarbon-resistant membranes

A process for separating a gas from a gas mixture containing an organic compound gas or vapor, using gas-separation membranes selective for the gas over the organic compound. The membranes use a selective layer made from a polymer having repeating units of a fluorinated cyclic structure of an at least 5-member ring, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment.

Gas separation using organic-vapor-resistant membranes

A process for polypropylene manufacturing, including treating a vent stream from the polymerization reactor, to recover propylene for return to the reactor. The process involves using a gas separation membrane to separate propylene from propane in the reactor vent stream. The membrane separation step results in a residue stream typically containing as much as 30% propane or more, which is vented from the polymerization process, and a permeate stream containing 95% or less propylene, which is recirculated to the polymerization reactor.

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San Jose, CA, United States of America

Ramin Daniels